• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
---|---|---|---|---|
A/C Relay Switch B+ | 1 | 1 | -- | -- |
A/C Relay Coil Ignition | 1 | 1 | -- | -- |
A/C Relay Switched Output Control | 1 | 1 | 2 | -- |
A/C Compressor Clutch Relay Control | P0646 | P0647 | P0647 | -- |
A/C Compressor Clutch Ground | -- | 1 | -- | -- |
1. A/C Compressor Inoperative 2. A/C Compressor Always On |
When the A/C switch is pressed, the HVAC control module sends a discrete message to the instrument panel cluster (IPC). The IPC then sends a serial data message to the ECM requesting the A/C. This input will request the engine control module (ECM) to ground the A/C compressor clutch relay control circuit, which will switch the A/C CMPRSR CLUTCH relay on. With the relay contacts closed, battery voltage is supplied to the A/C compressor clutch assembly.
• | The ignition voltage is between 11-18 volts. |
• | The engine speed is greater than 600 RPM. |
• | An A/C request is made. |
The ECM detects an open on the control circuit of the A/C compressor clutch relay when commanded OFF with the engine in crank or run status.
The ECM will store conditions which were present when the DTC set as Failure Records data only. This information will not be stored as Freeze Frame data.
A History DTC clears after 40 consecutive warm-up cycles have occurred without a malfunction.
The following conditions must be met in order for the ECM to turn on the compressor clutch:
• | Battery voltage is between 9-18 volts. |
• | Engine coolant temperature (ECT) is less than 123°C (253°F). |
• | Engine speed is greater than 600 RPM. |
• | Engine speed is less than 4,760 RPM. |
• | A/C high side pressure is between 269-2929 kPa (39-425 psi), refer to Air Conditioning (A/C) System Performance Test |
• | Throttle position is less than 100 percent. |
• | ECM does not detect excessive torque load. |
• | ECM does not detect insufficient idle quality. |
• | The ambient temperature is above 1°C (34°F). |
Control Module References for scan tool information
Engine running place the mode switch in the defrost position. The A/C compressor clutch should engage.
⇒ | If the clutch does not engage refer to Air Conditioning (A/C) System Performance Test. |
⇒ | If the test lamp illuminates, test the control circuit for a short to voltage. |
⇒ | If the test lamp does not illuminate, test the ignition circuit for a short to ground or a open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test all components connected to the ignition circuit and replace as necessary. |
⇒ | If the test lamp does not illuminate, test the B+ circuit for a short to ground or a open/high resistance. If the circuit tests normal and B+ circuit fuse is open, replace the A/C clutch relay. |
⇒ | If greater than the specified range, test the ground circuit for an open/high resistance. |
⇒ | If the A/C clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C clutch. |
⇒ | If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM. |
⇒ | If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM. |
⇒ | If the resistance is not within the specified range, replace the relay. |
• | 30 and 86 |
• | 30 and 87 |
• | 30 and 85 |
• | 85 and 87 |
⇒ | If not the specified value, replace the relay. |
⇒ | If greater than the specified range, replace the relay. |
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
• | Control Module References for ECM replacement, setup, and programming |