Removal Procedure
Important:
• | The door locks use the fork bolt lock design which includes a
safety interlock feature. The door is secured in a closed position when the
door lock fork bolt engages the striker. Rotate the lock knob rearward
in order to unlock the door from the inside. |
• | Replace the door lock if it is faulty. Do not attempt to repair. |
- Remove the front door trim panel. Refer to
Front Side Door Trim Panel Replacement
.
- Remove the front door water deflector. Refer to
Front Side Door Water Deflector Replacement
.
- Remove the rods from the front door inside handle.
- Use side cutters in order to remove the lock-to-rod clip which
secures the front door outside handle rod to the front door lock.
- Discard the lock-to-rod clip.
- Disconnect the front outside
door lock cylinder rod.
- Remove the rods from the
plastic door clip.
- Remove the screws (1,
2, 3) which secure the front door lock to the front door.
- Disconnect the electrical
connectors from the front door lock.
- Remove the front door
lock with the inside handle rods attached, from the front door.
- Remove the front door handle rods from the front door lock.
Installation Procedure
- Install the front door
inside handle rods to the front door lock.
- Install the new lock-to-rod clip to the front door lock.
- Install the electrical
connectors to the front door lock.
- Align the front door lock
to the front door with the inside handle rods and electrical connectors attached.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the
screws (1, 2, 3) which secure the front door lock to the front door.
Tighten
Tighten the screws in the sequence shown (1, 2, 3) to 10 N·m
(89 lb in).
- Align the front door outside
handle rod to the new rod-to-lock clip, eliminating the front door outside
handle free play.
- Apply pressure to the rod-to-lock clip until fully seated.
- Install the lock cylinder
rod to the front door outside handle.
- Install the inside handle
rods to the inside door handle.
- Install the inside handle
rods into the plastic door clip.
- Inspect the system for proper operation.
- Install the front door water deflector. Refer to
Front Side Door Water Deflector Replacement
.
- Install the front door trim panel. Refer to
Front Side Door Trim Panel Replacement
.