Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
11.1. | Protect the immediate work area with suitable material such as clean shop towels or a clean fender cover. |
11.2. | Locate the surface for the lock cylinder release button (2) on the plastic ignition switch housing. Center punch a location on the rib (1) approximately 3/8 inch rearward toward the key entry end from the cylinder release button. |
11.3. | Carefully drill a pilot hole through the plastic housing with a 1/8-inch drill bit. |
11.4. | Using a 9/32-inch drill bit, carefully drill a larger hole at the pilot location, and slightly into the surface of the ignition switch lock cylinder to break the release button retaining spring . |
11.5. | Remove portions of the broken spring from the hole using a small suitable tool. |
11.6. | Grasp the ignition switch lock cylinder and remove the cylinder from the switch housing. |
11.7. | Remove any plastic flashing from the drilling operation. Use compressed air to blow out the ignition switch assembly. |
11.8. | Follow service manual procedures when cylinder recoding is required. Refer to Key and Lock Cylinder Coding in General Information. |
Important: If you replace the ignition lock cylinder, you must code the new cylinder. Refer to Key and Lock Cylinder Coding in General Information.
4.1. | Install the new ignition switch lock cylinder as required by rotating both the cylinder and the ignition switch to the ON position. |
4.2. | Push the lock cylinder into the ignition switch housing until fully seated. |
4.3. | It may be necessary to slightly depress the release button as the cylinder passes by the 9/32-inch hole previously drilled in the ignition switch housing. |
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the bolts to 10 N·m (88 lb in).