GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Operate the engine and compare the actual engine coolant temperature with the temperature indicated by the instrument cluster temperature gauge.

Is the engine coolant temperature and the indicated coolant temperature within the specified value of each other?

-1°C (30°F)

Go to Step 2

Go to Step 3

2

This indicates that the temperature gauge is functioning properly. Check the operation of the cooling system if applicable.

Is the cooling system operating properly?

--

System OK

--

3

  1. Disconnect the connector at the engine coolant temperature sensor.
  2. Connect one red lead of a J 33431-B at terminal A (Diesel) or C (Gas) of the engine coolant temperature sensor connector for CKT 135 (DK GRN).
  3. Connect the other lead to ground.
  4. Adjust the tester to 1305 ohms and observe the temperature gauge reading.
  5. Adjust the tester to 49.5 ohms and observe the temperature gauge reading. The temperature gauge should indicate approximately 38°C (100°F), then approximately 126°C (260°F).

Does the temperature gauge indicate cold, then hot?

--

Go to Step 7

Go to Step 4

4

Check the temperature gauge.

Did the temperature gauge indicate significantly below hot at the specified value?

49.5 ohms

Go to Step 5

Go to Step 10

5

  1. Disconnect the connector at the instrument cluster.
  2. Connect an J 39200 (DMM) between instrument cluster connector terminal 22 and terminal A (Diesel) or C (Gas) of the engine coolant temperature sensor connector for CKT 135 (DK GRN ).

Does the DMM indicate continuity?

20 ohms

Go to Step 6

Go to Step 10

6

Locate and repair the high resistance in CKT 135 (DK GRN) between the instrument cluster and the engine coolant temperature sensor.

Is the repair complete?

--

System OK

--

7

Is the engine a gasoline engine?

--

Go to Step 8

Go to Step 9

8

Replace the engine coolant temperature sensor. Refer to Engine Coolant Temperature Sensor Replacement .

Is the repair complete?

--

System OK

--

9

Replace the engine coolant temperature sensor on the 7.2L diesel. Refer to Engine Coolant Temperature Sensor Replacement .

Is the repair complete?

--

System OK

--

10

Replace the IP cluster. Refer to Instrument Cluster Replacement .

Is the repair complete?

--

System OK

--