SUNROOF DRIVE CABLE / CONDUIT REMOVAL AND REPLACEMENT. Pontiac LeMans 1981

For 1990-2009 cars

# SUNROOF DRIVE CABLE / CONDUIT REMOVAL AND REPLACEMENT

THIS BULLETIN REVISES THE PROCEDURE DESCRIBED IN THE 1981 FISHER BODY SERVICE MANUAL (PAGES 8-53 AND 8-56) FOR REMOVING AND REPLACING SUNROOF DRIVE CABLES AND CONDUIT ON 1981 (ALSO 1979-80) VEHICLES. BECAUSE IT IS NOT NECESSARY TO REMOVE THE HOUSING ASSEMBLY, THE TOTAL LABOR TIME HAS BEEN REDUCED FROM 2.1 HOURS TO 1.6 HOURS. THE FOLLOWING REVISED PROCEDURE SHOULD BE USED WHEN REPLACING SUNROOF DRIVE CABLES OR CONDUIT. PROCEDURE 1.REMOVE PLASTIC FINISHING COVER AROUND GLASS. 2.REMOVE FOUR (4) FRONT AND FOUR (4) REAR SLIDING PANEL SUPPORT ATTACHING NUTS AND SLIDE PANEL REARWARD INTO MODULE. 3.REMOVE FINISHING LACE AND HEADLINER MATERIAL ACROSS FRONT OF SUNROOF OPENING. 4.REMOVE BLACK RUBBER FILLER LOCATED AT FRONT OF OPENING BETWEEN SUNROOF HOUSING AND ROOF. 5.REMOVE MAP LAMP ASSEMBLY IF PRESENT. 6.LOOSEN SUNROOF DRIVE MOTOR. 7.REMOVE CENTER GUIDE. 8.REMOVE TWO (2) UPPER AND TWO (2) LOWER CONDUIT ATTACHING NUTS AND TWO (2) FRONT GUIDE ATTACHING NUTS. 9.USING A TOREX DRIVE, REMOVE THE RIGHT AND LEFT GUIDE STOPS. PROCEDURE REMOVAL 10.RAISE CONDUIT ASSEMBLY TO CLEAR TWO (2) OUTBOARD ATTACHING STUDS. 11.REMOVE LOOSE ENDS OF EACH CABLE OUT OF LEFT AND RIGHT CONDUIT. 12.REMOVE RIGHT SIDE CONDUIT. 13.REMOVE LEFT SIDE CONDUIT. 14.REMOVE RIGHT DRIVE CABLE. 15.REMOVE LEFT DRIVE CABLE. INSTALLATION 1.INSTALL LEFT DRIVE CABLE INTO CONDUIT. 2.INSTALL RIGHT DRIVE CABLE INTO CONDUIT. 3.INSTALL LEFT CABLE AND CONDUIT INTO GUIDE ASSEMBLY. 4.INSTALL RIGHT CABLE AND CONDUIT INTO GUIDE ASSEMBLY. 5.SECURE RIGHT AND LEFT CONDUIT TO MODULE WITH FOUR (4) ATTACHING SCREWS. 6.LOAD RIGHT-HAND CABLE INTO LEFT CONDUIT AND LEFT-HAND CABLE INTO RIGHT CONDUIT. 7.INSTALL TWO (2) OUTBOARD CENTER GUIDE ATTACHING SCREWS. 8.MANUALLY SLIDE SUNROOF PANEL FORWARD AND INSTALL FOUR (4) REAR SUPPORT ATTACHING NUTS. NOTE: DRIVE CABLE REAR SUPPORT AND LIFTER LINK MUST BE POSITIONED FORWARD AND UNDER TENSION AS SHOWN IN 1981 FISHER BODY SERVICE MANUAL (FIG. 8-67) WHEN CABLE IS BEING INSTALLED INTO FRONT OF SUNROOF CABLE GUIDE ASSEMBLY. 9.INSTALL LEFT AND RIGHT FRONT GUIDE SUPPORTS INTO GUIDE ASSEMBLIES AND ATTACH TO SLIDING PANEL WITH FOUR (4) ATTACHING NUTS. 10.INSTALL DRIVE MOTOR. 11.INSTALL MAP LAMP. 12.MOVE SUNROOF SLIDING PANEL INTO FULL FORWARD POSITION. 13.CHECK THE ALIGNMENT OF SLIDING PANEL IN ROOF OPENING AND ADJUST AS NECESSARY. INSTALLATION 14.INSTALL FINISHING LACE AND HEADLINER MATERIAL. 15.INSTALL PLASTIC FINISHING LACE.

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