Timing Belt Replacement. Chevrolet Joy 2008

For 1990-2009 cars

### Removal Procedure

Caution: Refer to Battery Disconnect Caution in the Preface section.

1. Disconnect the negative battery cable.
2. Remove the right headlamp. Refer to Headlamp Replacement .
3. Remove the generator driver belt, A/C compressor drive belt and power steering drive belt, if equipped.
4. Remove the timing belt front upper cover (2) and bolts (1).
5. Remove the right wheel. Refer to Tire and Wheel Removal and Installation .
6. Using the crankshaft pulley bolt, rotate the crankshaft clockwise until the mark on the camshaft gear (3) is aligned with the notch at the bottom of the rear timing belt cover (1).
7. Remove the crankshaft pulley bolt (2).
8. To remove the bolt, use a driver, as shown (3).
9. Remove the crankshaft pulley (1).
10. Remove the oil level gage tube bolt (3).
11. Remove the oil level gage guide tube (4).
12. Remove the timing belt front lower cover bolts (2).
13. Remove the timing belt front lower cover (1).
14. Loosen the timing belt tensioner bolt (1).
15. Remove the timing belt (2).

### Installation Procedure

Important: If the camshaft or crankshaft rotates in the process of installing the timing belt, perform the valve timing adjustment, setting as necessary. Refer to Valve Timing Inspection and Adjustment .

1. Install the timing belt.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the timing belt tensioner bolt.

Tighten
Tighten the tensioner bolt to 15-23 N·m (11-17 lb ft).

3. Turn the crankshaft twice to align the notch on the camshaft (1) with the pointer on the rear cover (2) and tighten the bolt.
4. Install the timing belt front lower cover bolts (2).

Tighten
Tighten the timing belt front lower cover bolts to 9-12 N·m (80-106 lb in).

5. Install the oil level gage guide tube bolts (1).

Tighten
Tighten the oil level gage guide tube bolts to 9-12 N·m (80-106 lb in).

6. Install the timing belt front upper cover bolts (3).

Tighten
Tighten the timing belt front upper cover bolts to 9-12 N·m (80-106 lb in).

7. Install the crankshaft pulley bolt (1) using the driver, as shown.

Tighten
Tighten the crankshaft pulley bolt to 65-75 N·m (48-55 lb ft).

8. Install the power steering drive belt, the A/C compressor drive belt, and the generator drive belt, if equipped.
9. Install the right headlamp. Refer to Headlamp Replacement .
10. Connect the negative battery cable.