Fuel Pump Replacement. Chevrolet Joy 2008

For 1990-2009 cars

#### Tools Required

EN 46568 (DW 140-010A) Fuel Pump Lock Ring Remover/Installer

### Removal Procedure

Caution: Refer to Gasoline/Gasoline Vapors Caution in the Preface section.

Caution: Refer to Safety Goggles and Fuel Caution in the Preface section.

1. Start the engine and remove the rear seat cushion (1).
2. Remove the fuel pump access cover (2).
3. Disconnect the fuel pump assembly electrical connector lock pin (1).
4. Disconnect the fuel pump assembly electrical connector (2).
5. Crank the engine for an additional 10 seconds and relieve the fuel system pressure.
6. Disconnect the fuel outlet line (1).
7. Disconnect the fuel tank return line (2) from the fuel pump.
8. Install the EN 46568 (1).
9. Turn the fuel tank lock ring counterclockwise (1) and remove the fuel pump assembly from the tank.
10. Remove the fuel pump assembly (1).
11. Remove the fuel pump gasket (2).

### Installation Procedure

Notice: Refer to Methanol Fuel Notice in the Preface section.

1. Perform an operational check of the ignition switch ON the 2 seconds fuel pump operation.
2. Install the fuel pump gasket (2).
3. Install the fuel pump assembly (1).
4. Install the EN 46568 .
5. Install the fuel pump assembly to the fuel tank by turning the fuel tank lock ring clockwise.
6. Connect the fuel tank return line (2).
7. Connect the fuel outlet line (1).
8. Connect the fuel pump assembly electrical connector (2).
9. Install the fuel pump assembly electrical connector lock pin (1).
10. Install the fuel pump access cover (2).
11. Install the rear seat cushion.
12. Turn the ignition ON and inspect the fuel system for leaks.