Front Side Door Replacement. Chevrolet Joy 2008

For 1990-2009 cars

### Removal Procedure

Caution: Refer to Battery Disconnect Caution in the Preface section.

Important: In case of the front passenger door, remove the glove box in advance.

1. Disconnect the negative battery cable.
2. Disconnect the electrical connector under the instrument panel.
3. Remove the door hinge bolts (1).
4. Remove the door hold open bolt (2).
5. Disconnect the body-to-door rubber grommet (4).
6. Remove the front door assembly (3).

### Installation Procedure

1. Connect the body-to-door rubber grommet (4).
2. With the aid of another technician, lightly secure the front door (3) with the bolts.
3. Adjust the door for proper fit.

Notice: Refer to Fastener Notice in the Preface section.

4. Install the hinge-to-door bolts (1).

Tighten
Tighten the hinge to door bolts to 15 N·m (11 ft lb).

5. Install the door hold open link with the bolt (2).

Tighten
Tighten the door hold open link bolt to 5 N·m (44 lb in).

6. Connect the electrical connector.
7. Connect the negative battery cable.
8. Perform the waterleak test. Refer to Body Waterleak Repair .
9. Check for windnoise. Refer to Air/Wind Noise .