Fuel Pump Replacement. Chevrolet Joy 2008

For 1990-2009 cars

### Removal Procedure

Caution: Refer to Gasoline/Gasoline Vapors Caution in the Preface section.

Caution: Refer to Safety Goggles and Fuel Caution in the Preface section.

1. Start the engine and remove the rear seat cushion.
2. Remove the fuel pump access cover.
3. Disconnect the fuel pump assembly electrical connector lock pin.
4. Disconnect the fuel pump assembly electrical connector.
5. Crank the engine for an additional 10 seconds.
6. Relieve the fuel system pressure.
7. Disconnect the fuel outlet and fuel tank return lines from the fuel pump.
8. Remove the fuel pump assembly from the tank.
9. Remove the fuel pump assembly (2).
10. Remove the fuel pump gasket (3).

### Installation Procedure

1. Install the fuel pump gasket (3).
2. Install the fuel pump assembly (2).

Notice: Refer to Fastener Notice in the Preface section.

3. Install the fuel pump assembly to the tank.

Tighten
Tighten the fuel pump bolts to 3-4 N·m (27-35 lb in).

4. Connect the fuel return and the fuel outlet line to the fuel pump.
5. Connect the fuel pump assembly electrical connector and lock pin.
6. Install the fuel pump access cover.
7. Perform an operational check of the fuel pump.