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Service Manual Update to Provice Coupe Front Safety Belt Procedures in All 2000 Model Year S-Series Restraints Service Manuals

Subject:Service Manual Update to Provide Coupe Front Safety Belt Procedures in All 2000 Model Year S-Series Restraints Service Manuals

Models:2000 model year Saturn S-Series vehicles



Purpose

The purpose of this bulletin is to provide Coupe front safety belt procedures that were omitted from all the 2000 S-Series Restraints Service Manuals.

Photo copies of pages 2 through 6 in this bulletin should be made and inserted after page 96 in all 2000 S-Series Manuals at your facility.

FRONT SEAT BELT UNIT COUPE LEFT SIDE Removal Procedure


    Object Number: 868761  Size: SH
  1. Remove-seat belt rocker anchor fastener.

  2. Object Number: 868781  Size: SH
  3. Route seat belt webbing through slit on shoulder belt guide.

  4. Object Number: 868577  Size: SH
  5. Remove seat belt retractor cover by puling at clip locations.
  6. Route seat belt retractor cover down the length of seat belt webbing.

  7. Object Number: 868761  Size: SH

    Caution: APPLY LOCTITE 242® THREADLOCKER (OR EQUIVALENT) TO ALL RESTRAINT FASTENERS BEFORE INSTALLATION

  8. Install seat belt rocker anchor fastener.
  9. Tighten
    Tighten the fastener to 50 N·m (37 lb ft).

SEAT BELT SHOULDER GUIDE (SC1) - COUPE LEFT SIDE Removal Procedure


    Object Number: 868829  Size: SH
  1. Slide seat belt webbing through slit in shoulder belt guide on seat back.
  2. Remove shoulder belt guide fasteners and remove shoulder belt guide.

Installation

  1. Install shoulder belt guide and fasteners.
  2. Tighten
    Tighten the fasteners 5 N·m (44 lb in).

  3. Slide seat belt webbing through slit in shoulder belt guide on seat back.

SEAT BELT SHOULDER GUIDE (SC2) - COUPE LEFT SIDE Removal Procedure

  1. Slide seat belt webbing through slit in shoulder belt guide on head rest.

  2. Object Number: 863392  Size: SH
  3. Remove head rest.
  4. • Raise headrest assembly to full up position.
    • Push headrest release lever toward rear of vehicle.
    • Pull headrest the rest of the way out of seat back.

    Object Number: 868799  Size: SH
  5. Remove fasteners from underneath headrest.
  6. Slide shoulder belt guide down off headrest.

Installation


    Object Number: 868799  Size: SH
  1. Install shoulder beltguide up onto headrest.
  2. Install shoulder belt guide-to-headrest attachment fasteners.
  3. Tighten
    Tighten the fasteners to 5 N·m (44  lb in).


    Object Number: 863392  Size: SH
  4. Install headrest.
  5. • Align headrest support rods with holes in seat back.
    • Push headrest release lever toward rear of vehicle.
    • Push headrest down into seat back.

    Object Number: 868781  Size: SH
  6. Slide seat belt webbing through slit on shoulder belt guide on headrest.