GM Service Manual Online
For 1990-2009 cars only

Windshield Washer Solvent Container and Pump Replacement 1st Design

Removal Procedure


    Object Number: 868435  Size: SH
  1. From under the car, disconnect the wiring harness from the pump and remove the lower fastener.

  2. Object Number: 868436  Size: SH
  3. Remove the upper solvent container fastener.
  4. Notice: Use caution when removing hoses from washer system components to avoid spilling washer fluid on painted surfaces.

  5. Lift the solvent container and remove the fluid hose from the pump, making sure to capture the spilling solvent.
  6. Remove the solvent container from the vehicle.

  7. Object Number: 868439  Size: SH

    Notice: Do not reuse washer fluid as debris may clog the system.

  8. Empty the fluid into the holding container and remove the pump from the solvent container by pulling firmly on the pump.

Installation Procedure


    Object Number: 868439  Size: SH
  1. Install the pump to solvent container.

  2. Object Number: 868436  Size: SH
  3. Install the fluid hose to the pump.
  4. Apply Loctite® 242 Threadlocker, or equivalent, to the solvent container fasteners.
  5. Install the solvent container to the vehicle and install the upper fastener.

  6. Object Number: 868435  Size: SH
  7. From under the vehicle, connect the wiring harness to the pump and install the lower fastener.
  8. Fill the solvent container with windshield washer solvent.
  9. Check that the pump operates properly.