Instrument Panel Assembly Replacement Left Hand Drive
Removal Procedure
Important: Record the preset radio stations and clock
time. Disconnect the negative battery cable.
- Disable the SIR System. Refer to Disabling the SIR System.
- Remove the screws
and carefully pull the right and left end cap assemblies outward at the clip locations.
- Remove the screws and remove the arm rest, if equipped.
- Lift the parking brake lever.
- Remove the screw.
- Remove the parking brake cover by lifting straight off the lever.
- Move the shifter
to neutral. Remove the ashtray fro the cup holder by lifting straight out.
- Remove the cup holder from the console by pulling upwards starting at
the rear edge.
- Remove the ashtray
bulb socket by lifting the tab while sliding the socket forward. Then pull the socket
straight out.
- Remove the wiring harness from the cup holder.
- Remove the window/mirror
switch, if equipped, by sliding the switch forward then lifting at the rear edge.
- Disconnect the electrical connectors.
- If the vehicle
does not have an arm rest, remove the rear screw cover by lifting at the cut out.
- Remove the rear console screws.
- Remove the left and right lower trim panel extensions by pulling outward at
dual lock location. Then rotate the panels outward to disengage the hinges from the
console.
- Remove the front console screws.
- Move the console rearward.
- Disconnect the cigarette lighter electrical connector.
- Remove the bulb socket from the cigarette lighter by rotating clockwise
and pulling straight out.
- On automatic transmission
equipped vehicles, tape shifter button in to clear shift opening.
- Lift console at the rear. Slide the console rearward and lift it straight
up to remove.
- Press the center pins inward to release the radio/HVAC controller cover push
pin fasteners.
Important: Do not push the center pins through the fasteners.
- Remove the fasteners and pull the radio/HVAC controller cover rearward.
- Disconnect the traction control/fog lamp/rear defog electrical connector
if equipped.
- Remove the radio
screws.
- Push the spring clip in through the D-holes on both sides of the radio
brace.
- Pull the radio out slightly to access the rear of the radio.
- Disconnect the
electrical connector and the antenna.
- Remove the radio.
- Disconnect the blower switch, A/C-Recirc and lighting
electrical connectors.
- Remove the temperature and mode cables from the HVAC control by squeezing the
lock tabs together while pulling the cable housing straight up.
- Remove the cables from the pins by pulling straight up.
- Remove the screws and the HVAC controller.
- Remove the closeout
seal by releasing it from the tabs.
- Remove the screw and ground the wire from the H-bracket.
- Remove the wiring harness from the H-bracket.
- Remove the screw and disconnect the rear
electrical connector from the instrument panel junction block.
- Remove the instrument
panel junction block screw.
- Insert a small flat-blade screwdriver from the passenger side, to release
the lock tabs on the instrument panel junction block and slide off of the mounting
pads.
- Feed the instrument panel junction block through the H-bracket towards
the front of the car.
- Remove the bolts
from the H-bracket.
- Remove the screws from the data link connector
(DLC) and the steering column filler panel.
- Remove the hood release cable from the lever
by releasing the cable housing, then rotating the cable downward to cutout.
- Remove the steering column filler panel.
- Disconnect the ignition switch electrical connector at the right steering column
bolt.
- Remove the steering column bolts and lower the column on the front seat.
- Remove the fasteners
and pull the instrument cluster trim bezel rearward at the clip locations.
- Disconnect the electrical connector from the instrument panel dimmer switch.
- Remove the connector position assurance (CPA) devices
and disconnect the electrical connector from the instrument cluster by squeezing the
tabs on each side of the connector.
- Remove the front
and rear instrument cluster screws.
- Remove the instrument cluster.
- Remove the dimmer switch wiring harness from the instrument
panel reinforcement.
- Feed the connector through the reinforcement towards the front of the
car.
- Remove the passenger
side air bag harness from the cross car beam and the energy absorber.
- Remove
the glove box door stops by rotating them 90 degrees and let the
door hang down.
- Remove the screws from the glove box compartment and the striker.
- Remove the glove box assembly by pulling rearward at the clip location.
- Disconnect the antenna cable at the lower right side of the instrument panel
reinforcement.
- Remove the screws
and the passenger side air bag.
Important: Use the illustration to determine the fastener
location and the direction of removal.
- Remove the instrument panel fasteners.
Important: Be sure to place I/P on a clean surface.
- Remove the nut, screws and instrument panel pad/reinforcement assembly.
- Rotate the center
outlets down.
- Push at the top of the outlets through the back side.
- Remove the outlets.
- Use a small flat-blade
screw driver to disengage the lock tabs on both sides of the center outlet housing
while pulling the housing rearward.
- Remove the housing.
Installation Procedure
- Install the center
outlet housing into the opening in the instrument panel retainer. Push in until the
tabs are flush with the sides of the housing.
Important: Small pivot pins are in the center of the
housing. Large pivot pins are on the sides of the housing.
- Rotate the center outlets down and snap into the housing.
- Install the instrument panel pad/reinforcement assembly.
Notice: Refer to Fastener Notice in the Preface section.
Important: Make sure the wiring harnesses and the instrument
panel junction block are in position.
- Install and tighten the nut and the bolts.
Tighten
Tighten the nut and bolts to 10 N·m
(89 lb in).
- Install the passenger
side air bag. Feed the wiring harness into position.
- Install and tighten the screws.
Tighten
Tighten the screws to 10 N·m (89 lb in).
- Connect the antenna cable at the lower right side of the instrument panel reinforcement.
- Install
the glove box and snap in at the clip locations.
- Install and tighten the screws.
Tighten
Tighten the screws to 2.2 N·m (20 lb in).
- Install the glove box door stops.
- Adjust the striker as necessary.
- Install the passenger
side air bag harness to the energy absorber and the cross-car beam.
- Install the dimmer switch wiring harness to the instrument
panel reinforcement.
- Install the instrument
cluster.
- Install and tighten the screws.
Tighten
Tighten the screws to 3 N·m (26 lb in).
- Connect the electrical connectors to the instrument cluster.
- Install the CPA.
- Connect the electrical
connector to the dimmer switch.
- Install the instrument cluster trim bezel. Push in at the clip locations.
- Install the push pin fasteners.
- Raise the steering column into position.
- Install and tighten the bolts.
Tighten
Tighten the bolts to 35 N·m (26 lb ft).
- Connect the ignition switch to the electrical connector at the right steering
column bolt.
- Route the hood release cable through the
I/P and then install the release cable to the lever.
- Install the steering column filler panel
and the DLC.
- Install and tighten the screws.
Tighten
Tighten the screws to 2.2 N·m (20 lb in).
- Install and tighten
the bolts into the H-bracket.
Tighten
Tighten the bolts to 25 N·m (19 lb ft).
- Feed the instrument
panel junction block through the H-bracket towards the rear of the car.
- Slide the instrument panel junction block on the mounting pads to the
lock the tabs.
- Install and tighten the instrument panel junction block screw.
Tighten
Tighten the screw to 2.2 N·m (20 lb in).
- Connect the rear electrical connector to
the instrument panel junction block.
- Tighten the screw.
- Install the wiring harness, ground wire and the screw
to the H-bracket.
- Tighten the screw.
Important: Make sure the tabs engage the closeout seal
holes on both sides.
- Install the closeout seal.
- Install HVAC control.
- Install and tighten the screws.
Tighten
Tighten the screws to 2.5 N·m (22 lb in).
- Install the temperature and the mode cables over the pins.
Cable Identification
• | Temperature cable -- white |
- Install the cable housings into the channel and push down to lock.
- Connect blower switch, A/C-Recirc and lighting electrical
connectors.
- Connect the electrical
connector and the antenna to the radio.
Important: Make sure the spring clips are seated in
the D-holes on both sides.
- Install the radio
- Install and tighten the screws.
Tighten
Tighten the screws to 2.5 N·m (22 lb in).
- Connect traction control/fog lamp/rear defog electrical connector, if equipped.
- Install radio/HVAC control cover. Push in at the clip locations.
- Install the push pins and the lock.
- Place the shifter
in neutral.
Important: Make sure to place window/mirror and ashtray
light connectors through the console opening into position.
- Lower the front of the console over the shifter.
- Lower the rear of the console over the parking brake lever onto the rear
mounting pad.
- Move console rearward.
- Install the cigarette lighter bulb through the opening and rotate it counterclockwise.
- Connect the cigarette lighter electrical connector.
Important: Make sure upper tabs on front of console
engage sheet metal on lower I/P brace.
- Move console forward into position.
- Install and tighten front console screws.
Tighten
Tighten the screws to 1.2 N·m (11 lb in).
- Install the left and right lower trim panel extensions by inserting hinges
into the console openings. Then rotate the closed and push in at dual lock locations.
- For vehicles without console armrest:
• | Align rear of console with pin on mounting pad. |
• | Install and tighten screws. |
Tighten
Tighten the screws to 1.6 N·m(14 lb in).
- Connect window/mirror
switch electrical connectors.
- Install the window/mirror switch by inserting front edge into opening.
Then push rear edge down into position.
- Insert the bulb
through the opening until the bulb socket is flush with the cup holder. Push the socket
down to engage the lock tab.
- Install the wiring harness to the cup holder.
- Install cupholder
by inserting through console opening and pushing straight down.
- Install parking brake cover over lever.
Notice: Do not overtighten screw or it may pull through cover.
- Install and tighten screw.
Tighten
Tighten the screws to 1.6 N·m(14 lb in).
- Install arm rest unit into console, if equipped. Install
and tighten screws.
Tighten
Tighten the screws to 1.6 N·m(14 lb in).
- Install right and
left end cap assemblies.
- Install and tighten screws.
Tighten
Tighten the screws to 2.2 N·m(20 lb in).
- Enable the SIR System.
Instrument Panel Assembly Replacement Right Hand Drive Domestic
Removal Procedure
Important: Record the preset radio stations and the
clock time. Disconnect the negative battery cable.
- Disable the SIR System. Refer to Disabling the SIR System.
- Remove the screws and carefully pull right and left end cap assemblies outward
at the clip locations.
- Remove the screws
and remove the arm rest, if equipped.
- Lift the parking brake lever.
- Remove the screw.
- Remove the parking brake cover by lifting it straight off the lever.
- Move the shifter to neutral. Remove the ashtray from
the cup holder by lifting straight out.
- Remove the cup holder from the console by pulling upwards starting at
the rear edge.
- Remove ashtray
bulb socket by lifting the tab while sliding the socket forward. Then pull the socket
straight out.
- Remove the wiring harness from the cup holder.
- Remove the window/mirror switch, if equipped, by sliding
the switch forward and then lifting at the rear edge.
- Disconnect the electrical connectors.
- If the vehicle
does not have an arm rest, remove the rear screw cover by lifting at the cut out.
- Remove the rear console screws.
- Remove the left and the right lower trim panel extensions
by pulling outward at the dual lock locations. Then rotate the panels outward to disengage
the hinges from the console.
- Remove the front console screws.
- Move the console rearward.
- Disconnect the cigarette lighter electrical connector by spreading the
barbs with a screwdriver.
- Remove the bulb socket from the cigarette lighter by rotating it clockwise
and pulling it straight out.
- Lift the console at the rear. Slide the console rearward and lift it straight
up to remove.
Important: Do not push center pins through the fasteners.
- Press the center pins inward to release the radio/HVAC controller cover push
pin fasteners.
- Remove the fasteners and pull the radio/HVAC controller cover rearward.
- Disconnect the traction control/fog lamp/hazard electrical connector if
equipped.
- Remove
the radio screws.
- Push the spring clips in through the D holes on both sides of the radio
brace.
- Pull the radio out slightly to access the rear of the radio.
- Disconnect the electrical connector and
the antenna.
- Remove the radio.
- Disconnect the blower switch, A/C Recirc, and the lighting
electrical connectors.
- Remove the temperature and the mode cables from the HVAC
control by squeezing the lock tabs together while pulling the cable housing straight
up.
- Remove the cables from the pins by pulling straight up.
- Remove the screws and the HVAC controller.
- Remove the screw and the ground wire from the H-bracket.
- Remove the wiring harness rosebud from the H-bracket.
- Remove the screw and disconnect the rear
electrical connector from the instrument panel junction block.
- Remove the instrument
panel junction block screw.
- Insert a small flat-blade screwdriver from the driver's side, to release
the lock tabs on the instrument panel junction block and slide it off of the mounting
pads.
- Remove the bolts
from the H-bracket.
- Remove the screws from the data link connector (DLC)
and the steering column filler panel.
- Lower the steering column filler panel and remove the hood release handle assembly.
- Route the hood release handle assembly forward through the instrument
panel carrier to the cowl.
- Disconnect the ignition switch electrical connector at
the right steering column bolt.
- Remove the steering column bolts and lower the column on the front seat.
- Remove the fasteners and pull the instrument
cluster trim bezel rearward at the clip locations.
- Disconnect the electrical connector from the instrument panel dimmer switch
and the defroster switch.
- Remove the connector position assurance (CPA) devices and disconnect the electrical
connectors from the instrument cluster by squeezing the tabs on each side of the connector.
- Remove the front and rear instrument cluster screws.
- Remove the instrument cluster.
- Remove the dimmer and the defroster switch wiring harness
from the instrument panel reinforcement using a screwdriver to remove the rosebud
retainer. Replace the retainer if damaged during the removal.
- Feed the connectors through the reinforcement towards the front of the
car.
- Remove the passenger side air bag harness from the cross
car beam and the energy absorber.
- Remove the glove box door stops by rotating it 90 degrees and let the door hang
down.
- Remove the screws from the glove box compartment and the striker.
- Remove the glove box assembly by pulling rearward at the clip locations.
- Disconnect the PCM electrical connectors.
- Loosen the PCM retaining nut and lift the PCM upward and remove.
- Remove the screws
and the passenger side air bag.
Important: Use the illustration to determine the fastener
location and direction of the removal.
- Remove the instrument panel fasteners.
- Insert notice here.
Remove the nut, screws and the instrument panel
pad/reinforcement assembly.
- Rotate the center
oulets down.
- Push at the top of the outlets through the back side.
- Remove the outlets.
- Use a small flat-blade screw driver to disengage the lock tabs on both sides
of the center outlet housing while pulling the housing rearward.
- Remove the housing.
Installation Procedure
- Install center outlet housing into openings in instrument panel retainer. Push
in until the tabs are flush with sides of the housing.
Important: Small pivot pins are in the center of the
housing. Large pivot pins are on the sides of the housing.
- Rotate the center outlets down and snap into the housing.
- Install the passenger
side air bag. Feed the wiring harness into position.
Notice: Refer to Fastener Notice in the Preface section.
- Install and tighten the screws.
Tighten
Tighten the screws to 10 N·m (89 lb in).
- Place the instrument panel junction block in position.
Important: Make sure the PSIR connector harness is on
top of the beam.
- Install the instrument panel pad/reinforcement assembly.
- Install and tighten the nut and bolts.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install the PCM into the mounting bracket and tighten the nut.
Tighten
Tighten the nut to 10 N·m(89 lb in).
- Connect PCM electrical connectors.
- Install the passenger side air bag harness to the energy
absorber and the cross-car beam.
- Install the dimmer switch and the defroster switch wiring
harness to the instrument panel reinforcement. Replace the rosebud fasteners if damaged
during the removal.
- Install the instrument cluster.
- Install front and rear screws.
Tighten
Tighten the rear screws to 3 N·m (26 lb in).
- Connect electrical connectors to instrument cluster.
- Install the CPA.
- Connect electrical connector to dimmer switch
and defroster switch.
- Install the instrument cluster trim bezel. Push in at the clip locations.
- Install the push pin fasteners.
- Raise the steering column into position.
- Install and tighten the bolts.
Tighten
Tighten the bolts to 35 N·m (26 lb ft).
- Connect the ignition switch electrical connector at the right steering
column bolt.
- Route the hood release handle assembly through the I/P and install it to the
steering column filler panel.
Tighten
Tighten the to 1.5 N·m (13 lb in).
- Install the steering column filler panel and the DLC.
- Install and tighten the screws.
Tighten
Tighten the screws to 2.2 N·m (20 lb in).
- Install and tighten
the bolts into the H-bracket.
Tighten
Tighten the bolts to 25 N·m (19 lb ft).
- Slide the instrument
panel junction block on the mounting pads to the lock tabs.
- Install and tighten the instrument panel junction block screw.
Tighten
Tighten the instrument panel junction block screw
to 2.2 N·m (20 lb in).
- Connect the rear electrical connector to
the instrument panel junction block.
- Tighten the screw.
Tighten
Tighten the screw to 6.5 N·m (5 lb ft).
- Install the wiring harness rosebud, ground wire and the
screw to H-bracket.
- Tighten the screw.
Tighten
Tighten the screw 2.2 N·m
(20 lb in).
- Install the HVAC control
- Install and tighten the screws.
Tighten
Tighten the screws to 2.5 N·m
- Install the temperature and mode cables over the pins.
Cable Identification:
• | Temperature cable -- white |
- Install the cable housings into the channel and push down to lock.
- Place the HVAC control mode lever completely to the right -- defroster
position.
- Verify that the mode cam is still in full counterclockwise position.
- Press the mode cable housing firmly into the retainer clip to lock.
- Move the HVAC control mode lever through the modes to verify the proper
installation.
- Place the HVAC control temperature lever completely to the right -- full
hot.
- Verify that the temperature cam is still in full counterclockwise position.
- Press the temperature cable housing firmly into the retainer clip to lock.
- Move the HVAC control temperature lever from hot to cold to verify the
proper installation.
Important: Make sure the wiring harnesses do not interfere
with the control lever movement.
- Connect the blower switch, A/C-Recirc and lighting electrical connectors.
- Connect the electrical connector and the
antenna to the radio.
- Install
the radio.
Important: Make sure the spring clips are seated in
the D-holes on both sides.
- Install and tighten the screws.
Tighten
Tighten the screw to 2.5 N·m (22 lb in).
- Connect the traction control/fog lamp/hazard electrical connector, if equipped.
- Install the radio/HVAC control cover. Push in at the clip locations.
- Install the push pins and lock.
- Install the glove box and snap in at the clip locations.
- Install and tighten the screws.
Tighten
Tighten the screws to 2.2 N·m (20 lb in).
- Install the glove box door stops.
- Adjust the striker as necessary.
- Place the shifter in neutral.
Important: Make sure to place the window/mirror and
ashtray light connectors through openings into position.
- Lower the front of the console over the shifter.
- Lower the rear of the console over parking brake lever onto rear mounting
pad.
- Move the console rearward.
- Install the cigarette lighter bulb through the opening and rotate counterclockwise.
- Connect the cigarette lighter electrical connector.
Important: Make sure the upper tabs on the front of
the console engage the sheet metal on the lower I/P brace.
- Move the console forward into position.
- Install and tighten the front console screws.
Tighten
Tighten the screws to 1.2 N·m (11 lb in).
- Install the left and the right lower trim panel extensions
by inserting the hinges into the console openings. Then rotate towards the I/P retainer
and press firmly to engage the dual lock.
- For vehicles without
the console armrest:
64.1. | Align the rear of the console with the pin on the mounting pad. |
64.2. | Install and tighten the screws. |
Tighten
Tighten the screws to 1.6 N·m (14 lb in).
64.3. | Install the screw cover. |
- If equipped, connect the window/mirror switch electrical
connectors.
- Install the window/mirror switch by inserting the front edge into the
opening. Then push the rear edge down into position.
- Insert the bulb
through the opening until the bulb socket is flush with the cup holder. Push the socket
down to engage the lock tab.
- Install the wiring harness to the cup holder.
- Install the cupholder by inserting it through the console opening and
pushing it straight down.
- Install the parking brake cover over the lever.
Notice: Do not overtighten screw or it may pull through cover.
- Install and tighten the screw.
Tighten
Tighten the screw to 1.6 N·m (14 lb in)
- Install the arm
rest unit into the console, if equipped. Install and tighten the screws.
Tighten
Tighten the screws to 1.6 N·m (14 lb in).
- Install the right and the left end cap assemblies.
- Install and tighten the screws.
Tighten
Tighten the screws to 2.2 N·m (20 lb in).
- Enable the SIR system. Refer to Enabling the SIR System.