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Engine Cooling System Sealer Usage

Subject:Information on Engine Cooling System Sealer Usage. Due to changes to Models affected and additional information, this bulletin, has been revised and supersedes bulletin 97-T-40, which should be discarded.

Models:1991-2002 Saturn Vehicles



Purpose

The purpose of this bulletin is to provide revised recommendations concerning the use of Engine Cooling System Sealer in Saturn vehicles Containing DEX-COOL®.

Saturn Engine Cooling System Sealer (P/N 21007224) is compatible with both DEX-COOL® (orange) coolant and Ethylene Glycol (green) coolant.

Cooling System Sealer provides two primary benefits to the cooling system:

    • In engines using Ethylene Glycol (green) coolant, the sealer helps to clean deposits from the water pump seal preventing potential leaks and,
    • In engines using either Ethylene Glycol (green) coolant or DEX-COOL® (orange) coolant, the sealer prevents minor coolant leaks due to porosity in the cast aluminum cylinder head.

Whenever the engine cooling system is drained for maintenance or other repairs, add one 10-gram pellet of Engine Cooling System Sealer with the new engine coolant.

Vehicles designed and built to use DEX-COOL® (refer to table on next page) extended life coolant are equipped with specially designed cooling system components. These vehicles should only be serviced with DEX-COOL®. Vehicles built with ethylene glycol (refer to table on this page) should only be serviced with ethylene glycol coolant.

Notice: Mixing DEX-COOL® with ethylene glycol in a Saturn engine could result in damage to the engine and its cooling system components. If a Saturn vehicle, designed to use Saturn non-phosphate ethylene glycol (green) engine coolant is contaminated with DEX-COOL®, the engine cooling system must be drained, flushed with clean water refilled with Saturn ethylene glycol coolant.

The following table displays Saturn usage of engine coolant and cooling system sealer:

SATURN COOLANT AND SEALER USAGE

MODEL YEAR(S)

RANGE

PRODUCTION AND SERVICE COOLANT

PRODUCTION SEALER QUANTITY

SERVICE SEALER QUANTITY

1991-1993

ALL

Ethylene Glycol (green)

None

10grams

1994

RZ100000-RZ320897

1994

RZ32089-RZ999999

20 grams

1995

ALL

1996

TZ100000-TZ315013

1996

TZ315014-TZ99999

DEX-COOL® (orange)

1997

TZ100000-VZ116724

1997

VZ116725-VZ999999

8 grams

1998-2000

ALL

None

2001

IZ100000-IZ348617

2001

IZ348616-IZ999999

10 grams

2002

ALL