Tools Required
J 45101-100 Conical Brake
Rotor Washers
Caution: Refer to Brake Dust Caution in the Preface section.
Important:
• | Brake rotor thickness variation MUST be checked BEFORE checking for
assembled lateral runout (LRO). Thickness variation exceeding the maximum acceptable
level can cause brake pulsation. Refer to
Brake Rotor Thickness Variation Measurement
. |
• | Brake rotor assembled lateral runout (LRO) exceeding the maximum allowable
specification can cause thickness variation to develop in the brake rotor over
time, usually between 4 800-11 300 km (3,000-7,000 mi).
Refer to
Brake Rotor Assembled Lateral Runout Measurement
. |
- Rotate the brake rotor to position the high
spot, identified and marked during the brake rotor assembled LRO measurement
procedure, to face upward.
- Remove theJ 45101-100
and the lug nuts that were installed during the assembled LRO measurement procedure
and/or the indexing correction procedure.
- Inspect the mounting surface of the hub/axle flange and the brake rotor
to ensure that there are no foreign particles or debris remaining.
- Select the correction plate, following the manufacturer's instructions,
which has a specification closest to the assembled LRO measurement.
For example: If the assembled LRO measurement was 0.076 mm (0.003 in),
the 0.076 mm (0.003 in) correction plate would be used. If the
measurement was 0.127 mm (0.005 in), the 0.152 mm (0.006 in)
correction plate would be used.
- Determine the positioning for the correction plate (1) using the
high spot mark (3) made during the brake rotor assembled LRO measurement
procedure.
Important:
• | Do NOT install used correction plates in an attempt to correct brake
rotor assembled lateral runout (LRO). |
• | Do NOT stack up, or install more than one correction plate onto one
hub/axle flange location, in an attempt to correct brake rotor assembled LRO. |
- Install the correction plate (1) onto the hub/axle flange, with the V-shaped
notch (2) orientated to align with the high spot mark (3), that
was positioned to face upward.
- Install the brake rotor to the hub/axle
flange. Use the matchmark made prior to removal for proper orientation to the
flange.
- Hold the rotor firmly in place against the hub/axle flange and install
one of theJ 45101-100
(1)
and one lug nut (2) onto the upper-most wheel stud.
- Continue to hold the rotor secure and tighten the lug nut firmly by hand.
- Install the remaining J 45101-100
and lug nuts onto the wheel studs and tighten
the nuts firmly by hand in a star-pattern.
- Tighten the lug nuts in a star-pattern to specification, in order
to properly secure the rotor. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Measure the assembled LRO of the brake rotor. Refer to
Brake Rotor Assembled Lateral Runout Measurement
.
- If the brake rotor assembled LRO measurement still exceeds the maximum
allowable specification, refer to
Brake Rotor Assembled Lateral Runout Correction
.
- If the brake rotor assembled LRO measurement is within specification,
install the brake caliper and depress the brake pedal several times to secure
the rotor in place before removing the J 45101-100
and the lug nuts.