Removal Procedure
Tools Required
• | J 42069 Timing Belt Alignment Kit |
- Rotate the crankshaft using J 42098
until the #1 cylinder is at 60 degrees before
top dead center (BTDC).
- Install the crankshaft locking kit tool J42069-10 within the J 42069
.
- Rotate the crankshaft in the engine in a rotational direction (clockwise)
using the J 42098
until the #1 cylinder
is at the TDC and tighten the lever arm to the water pump pulley flange.
Important: Ensure that the alignment of crankshaft is not 180 degrees off. The alignment
mark must align with the corresponding notches on the rear timing belt cover.
- Install camshaft locks 1-2 and 3-4 using kit tools J42069-1 and J42069-2
within the J 42069
.
Important: Do not rotate the crankshaft if camshafts are not locked in place with 1-2 and
3-4 camshaft locks, J 42069-1
and J 42069-2
.
Important: Do not rotate the camshafts unless the crankshaft is at 60 degrees BTDC
or the valves may contact the crankshaft.
- Remove the upper and the lower idler pulleys.
- Remove the timing belt.