GM Service Manual Online
For 1990-2009 cars only

Diagnosing Fuel Fill Problems - L61

Symptoms for a blocked inlet path will include:

    • The inability to dispense fuel at anything above a trickle rate, if that. Fuel is evident at the fill head.
    • The nozzle will shut-off virtually immediately, since no volume of fuel can be dispensed.
    • Suspect a stuck inlet check valve. Check for operation with a siphon hose.

Symptoms for a blocked/restricted vent path include:

    • Pre-mature shut-offs of the fill nozzle at medium to high flow rates.
    • The nozzle will shut-off after dispensing only 0.76-0.14 L (0.2-0.3 gal). It may be less with higher temperatures and/or higher RVP fuels. After a few second wait, this process can be repeated.
  1. Connect the scan tool and check for DTC P0440, P0446, or P1441.
  2. Verify the vent path:
  3. • Turn the ignition ON with the engine OFF.
    • Using the scan tool, monitor the fuel tank press sensor.
    • Normal fuel tank pressure sensor signal voltage with no pressure or vacuum should read between 2.3-2.8 volts.
    • Check the vent path from the EVAP vent solenoid backwards to isolate the problem component (vent solenoid, vent pipe/hose, canister, FLVV (fill limit vent valve), etc.).

Object Number: 890304  Size: FP