GM Service Manual Online
For 1990-2009 cars only

Radiator Outlet Hose Replacement 2.2L (L61)

Tools Required

SA9111E Hose Clamp Pliers

Removal Procedure

  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Lower the vehicle.

  3. Object Number: 873616  Size: SH
  4. Reposition the radiator outlet hose clamp at the radiator using SA9111E .
  5. Remove the radiator outlet hose from the radiator.

  6. Object Number: 873619  Size: SH
  7. Reposition the radiator outlet hose clamp at the engine using SA9111E .
  8. Remove the radiator outlet hose from the engine.

Installation Procedure


    Object Number: 873616  Size: SH
  1. Install the radiator outlet hose to the radiator.
  2. Reposition the radiator outlet hose clamp to secure the hose using SA9111E .

  3. Object Number: 873619  Size: SH
  4. Install the radiator outlet hose to the engine.
  5. Reposition the radiator outlet hose clamp to secure the hose using SA9111E .
  6. Fill the cooling system. Refer to Cooling System Draining and Filling .

Radiator Outlet Hose Replacement 2.0L (LSJ)

Tools Required

SA9111E Constant Force Clamp Pliers

Removal Procedure

  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Remove the air intake duct. Refer to Air Cleaner Inlet Duct Replacement .

  3. Object Number: 1380620  Size: SH
  4. Reposition the radiator outlet hose clamp at the radiator using SA9111E .
  5. Remove the radiator outlet hose from the radiator.
  6. Lower the vehicle.
  7. Remove the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement .

  8. Object Number: 1380626  Size: SH
  9. Reposition the radiator outlet hose clamp at the engine using SA9111E .
  10. Remove the radiator outlet hose from the engine.

Installation Procedure


    Object Number: 1380620  Size: SH
  1. Install the radiator outlet hose to the radiator.
  2. Reposition the radiator outlet hose clamp to secure the hose using SA9111E .
  3. Install the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement .

  4. Object Number: 1380626  Size: SH
  5. Install the radiator outlet hose to the engine.
  6. Reposition the radiator outlet hose clamp to secure the hose using SA9111E .
  7. Install the air intake duct. Refer to Air Cleaner Inlet Duct Replacement .
  8. Fill the cooling system. Refer to Cooling System Draining and Filling .