Caution: Refer to Brake Dust Caution in the Preface section.
Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
Removal Procedure
- Inspect the fluid level in the brake master
cylinder auxiliary reservoir.
- If the brake fluid level is midway between the maximum-full point
and the minimum allowable level, no brake fluid needs to be removed from the reservoir
before proceeding.
- If the brake fluid level is higher than midway between the maximum-full
point and the minimum allowable level, remove brake fluid to the midway point
before proceeding.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Install and firmly hand tighten 2 wheel nuts to opposite wheel studs in
order to retain the rotor to the hub.
- Install a large C-clamp (1) over the body of the brake caliper (2)
with the C-clamp ends against the rear of the caliper body and against the outboard
brake pad.
- Tighten the C-clamp evenly until the caliper piston is compressed into
the caliper bore enough to allow the caliper to slide past the brake rotor.
- Remove the C-clamp from the caliper.
- Remove the brake caliper lower guide pin bolt (1).
Notice: Support the brake caliper with heavy mechanic wire, or equivalent,
whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and
in turn may cause a brake fluid leak.
- Without disconnecting the hydraulic brake flexible hose, pivot
the caliper upward and secure the caliper with heavy mechanics wire (1), or
equivalent.
- Remove the brake pads (2) from the caliper mounting bracket.
- Remove
the brake pad retainers (1) from the caliper bracket.
- Thoroughly clean the brake pad hardware mating surfaces of the caliper
bracket, of any debris and corrosion.
- Inspect the brake caliper guide pins for freedom of movement, and inspect
the condition of the guide pin boots. Move the guide pins inboard and outboard within
the bracket bores, without disengaging the slides from the boots, and observe for
the following:
• | Restricted caliper guide pin movement |
• | Looseness in the brake caliper mounting bracket |
• | Seized or binding caliper guide pins |
- If any of the conditions listed are found, the brake caliper guide pins
and/or boots require replacement.
Installation Procedure
- Install a large C-clamp (1) over
the body of the brake caliper (3), with the C-clamp ends against the rear
of the caliper body and against an old inboard brake pad (2) or a wood block
installed against the caliper piston.
- Tighten the C-clamp (1) evenly until the caliper piston is compressed
completely into the caliper bore.
- Remove the C-clamp and the old brake pad or wood block from the caliper.
- Apply a very thin coating of high temperature silicone brake lubricant to the
pad hardware mating surfaces (1) of the caliper bracket only.
- Install the brake pad retainers (2) to the brake caliper bracket.
Important: The wear sensor equipped disc brake pad must be mounted inboard of the rotor
with the leading edge of the sensor facing the brake rotor during forward wheel rotation,
or at the top of the pad when installed in vehicle position.
- Install the brake pads (2) to the caliper bracket.
- Remove the support (1), and rotate the brake caliper into position
over the disc brake pads and to the caliper mounting bracket.
Notice: Refer to Fastener Notice in the Preface section.
- Install the lower brake caliper guide pin bolt (1).
Tighten
Tighten the bolt to 34 N·m (25 lb ft).
- Remove the wheel nuts retaining the brake rotor to the hub.
- Install the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal approximately 2/3
of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then gradually apply the brake pedal approximately 2/3
of its travel distance again until a firm brake pedal apply is obtained. This will
properly seat the brake caliper pistons and brake pads.
- Fill the master cylinder auxiliary reservoir to the proper level. Refer
to
Master Cylinder Reservoir Filling
in Hydraulic
Brakes.
- Burnish the pads and rotors. Refer to
Brake Pad and Rotor Burnishing
.