GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2003 🢒 ION 🢒 Engine 🢒 Engine Cooling 🢒 Engine Coolant Fan Shroud Replacement

Removal Procedure
  1. Remove the cooling fan assembly from the vehicle. Refer to Cooling Fan and Shroud Replacement .

    2. Object Number: 872565 Size: SH
  2. Scribe the position of the cooling fan blade on the cooling fan motor shaft.
  3. Remove the cooling fan blade retaining clip and discard.

    4. Object Number: 877647 Size: SH
  4. Remove the cooling fan blade.

    5. Object Number: 891181 Size: SH
  5. Remove the cooling fan motor bolts and remove the cooling fan motor.

Installation Procedure

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 891181 Size: SH
  1. Install the cooling fan motor and bolts.

    2. Tighten
    Tighten the bolts to 8 N·m (70 lb in).


    Object Number: 877647 Size: SH
  2. Align the scribe marks on the cooling fan blade and motor shaft.
  3. Install the cooling fan blade.

    4. Object Number: 872565 Size: SH
  4. Install a new cooling fan blade retaining clip.
  5. Install the cooling fan assembly into the vehicle. Refer to Cooling Fan and Shroud Replacement .