GM Service Manual Online
For 1990-2009 cars only

When you decide it is safe to lift the hood, this is what you see:


Object Number: 2002260  Size: G1
  1. Coolant Reservoir

  2. Coolant Reservoir Pressure Cap

  3. Engine Cooling Fans (Out of view)

Caution: An electric engine cooling fan under the hood can start up even when the engine is not running and can cause injury. Keep hands, clothing, and tools away from any underhood electric fan.

If the coolant inside the coolant reservoir is boiling, do not do anything else until it cools down. The vehicle should be parked on a level surface.

The coolant level should be at or above the KALT/COLD mark on the coolant reservoir. If it is not, you may have a leak at the coolant reservoir pressure cap or in the radiator hoses, heater hoses, radiator, water pump, or somewhere else in the cooling system.

Caution: Heater and radiator hoses, and other engine parts, can be very hot. Do not touch them. If you do, you can be burned.

Do not run the engine if there is a leak. If you run the engine, it could lose all coolant. That could cause an engine fire, and you could be burned. Get any leak fixed before you drive the vehicle.

If there seems to be no leak, with the engine on, check to see if the electric engine cooling fans are running. If the engine is overheating, both fans should be running. If they are not, your vehicle needs service.

Notice: Engine damage from running the engine without coolant is not covered by the warranty.

Notice: Using coolant other than DEX-COOL® can cause premature engine, heater core, or radiator corrosion. In addition, the engine coolant could require changing sooner, at 30,000 miles (50 000 km) or 24 months, whichever occurs first. Any repairs would not be covered by the vehicle warranty. Always use DEX-COOL® (silicate-free) coolant in the vehicle.

How to Add Coolant to the Coolant Reservoir

Notice: This vehicle has a specific coolant fill procedure. Failure to follow this procedure could cause the engine to overheat and be severely damaged.

If you have not found a problem yet, check to see if coolant is visible in the coolant reservoir. If coolant is visible but the coolant level is not at or above the KALT/COLD mark, add a 50/50 mixture of clean, drinkable water and DEX-COOL® coolant at the coolant reservoir, but be sure the cooling system, including the coolant reservoir pressure cap, is cool before you do it. See Engine Coolant for more information.

If no coolant is visible in the coolant reservoir, add coolant as follows:

Caution: Steam and scalding liquids from a hot cooling system can blow out and burn you badly. They are under pressure, and if you turn the coolant reservoir pressure cap -- even a little -- they can come out at high speed. Never turn the cap when the cooling system, including the coolant reservoir pressure cap, is hot. Wait for the cooling system and coolant reservoir pressure cap to cool if you ever have to turn the pressure cap.

Caution: Adding only plain water to the cooling system can be dangerous. Plain water, or some other liquid such as alcohol, can boil before the proper coolant mixture will. The vehicle's coolant warning system is set for the proper coolant mixture. With plain water or the wrong mixture, the engine could get too hot but you would not get the overheat warning. The engine could catch fire and you or others could be burned. Use a 50/50 mixture of clean, drinkable water and DEX-COOL® coolant.

Notice: In cold weather, water can freeze and crack the engine, radiator, heater core and other parts. Use the recommended coolant and the proper coolant mixture.

Caution: You can be burned if you spill coolant on hot engine parts. Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Do not spill coolant on a hot engine.

  1. Remove the coolant reservoir pressure cap when the cooling system, including the coolant reservoir pressure cap and upper radiator hose, is no longer hot. Turn the coolant reservoir pressure cap slowly counterclockwise about two or two and one-half turns.
  2. If you hear a hiss, wait for that to stop. This will allow any pressure still left to be vented out the discharge hose.

    Coolant Reservoir Pressure Cap


    Object Number: 1968464  Size: G7
  3. Keep turning the coolant reservoir pressure cap slowly, and remove it.
  4. Fill the coolant reservoir with the proper mixture, to the KALT/COLD mark. Wait about five minutes, then check to see if the level is below the mark. If the level is below the KALT/COLD mark, add additional coolant to bring the level up to the mark. Repeat this procedure until the level remains constant at the KALT/COLD mark for at least five minutes.
  5. With the coolant reservoir pressure cap off, start the engine and let it run until you can feel the upper radiator hose getting hot. Watch out for the engine cooling fans.
  6. By this time, the coolant level inside the coolant reservoir might be lower. If the level is lower than the KALT/COLD mark, add more of the proper mixture to the coolant reservoir until the level reaches the KALT/COLD mark.

  7. Replace the coolant reservoir pressure cap. Be sure the pressure cap is hand-tight and fully seated.