Tools Required

J 39200 Digital Multimeter

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

1. Disconnect the negative battery cable.



2. Disconnect the electrical connector from the clutch pedal position (CPP) switch.
3. Remove the CPP switch from the clutch and the brake pedal bracket by turning the CPP switch counterclockwise.
4. Remove the CPP switch lock nut from the CPP switch.
5. Inspect the CPP switch for excessive wear or damage. Replace the switch as necessary.

1. Install the CPP switch lock nut to the CPP switch.
2. Install the CPP switch into the clutch and the brake pedal bracket by turning the CPP switch clockwise.
3. Use the J 39200 in order to adjust the clutch pedal position CPP switch.



4. Depress the clutch pedal (2) to the floor (3). Return the clutch pedal within 15-30 mm (0.6-1.2 in) from the floor.



5. Adjust the probes of J 39200 in contact with both leads of the CPP switch electrical connector (2).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

6. Adjust the CPP switch by threading the switch into the clutch and the brake pedal bracket until the continuity is achieved.

Tighten
Tighten the CPP switch lock nut to 13 N·m (115 lb in).

7. Connect the electrical connector to the CPP switch.
8. Connect the negative battery cable.