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A/C Growl or Buzzing Noise (Install Bracket Kit/Thermal Expansion Valve and/or Inspect A/C Compressor Bolts)

Subject: A/C Growl or Buzzing Noise (Install Bracket Kit/Thermal Expansion Valve and/or Inspect A/C Compressor Bolts)

Models:2006-2007 Pontiac Solstice
2007 Saturn Sky
with 2.4L Engine (VIN B - RPO LE5)



Condition

Some customers may comment on a growling or buzzing noise when the A/C is on.

Cause

This condition may be caused by any of the following:

    • Cause 1 - Loose A/C Compressor Bolts
    • Cause 2 -- Thermal Expansion Valve (typically a buzzing noise at 1500-2000 RPM)
    • Cause 3 - Evaporator Tube Assembly Lines Contacting Front of Dash Sheet Metal

Correction 1

Inspect the A/C compressor bolts and tighten, if necessary.

Correction 2

Install Chassis Ears Electronic Listening Tool J 39570 on the thermal expansion valve. With A/C on and the system stabilized (run for one minute), listen for a buzzing noise with the engine RPM between 1500-2000 RPM. Replace the thermal expansion valve if this noise is detected. Refer to Thermal Expansion Valve Replacement in SI and install the evaporator tube bracket kit (refer to Correction 3).

Correction 3


Object Number: 1870107  Size: SH

Install the evaporator tube bracket kit.

  1. Remove the left and right wiper arms. Refer to Wiper Arm Replacement in SI.
  2. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement in SI.
  3. Remove the hood release cable from the pencil brace and, if vehicle is equipped with an automatic transmission, remove the breather tub .
  4. Remove the pencil brace.
  5. Remove the wiper transmission assembly. Refer to Wiper Transmission Replacement in SI.
  6. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging in SI.
  7. Remove the evaporator tube from the vehicle. Refer to Evaporator Tube Replacement in SI.
  8. Place the evaporator tube on the bench and drill out the rivet with a ¼ in drill bit. Discard the old bracket.
  9. Install the bracket kit.
  10. Remove the two fasteners from the bracket and install them on the evaporator tube.

  11. Object Number: 1870105  Size: SH
  12. Snug up the lower bolt on the bracket.
  13. Attach the bracket to the fastener and tighten the bolts.
  14. Tighten
    Tighten the bolts to 9 N·m (80 lb in).

  15. Inspect the tighten the two bolts that retains the thermal expansion valve.
  16. Tighten
    Tighten the bolts to 16 N·m (12 lb ft).

  17. Install the evaporator tube. Refer to Evaporator Tube Replacement in SI.
  18. Example of How to Attach Bracket to Wiper Transmission Assembly Bracket (shown without evaporator tube)


    Object Number: 1870106  Size: SH
  19. Attach the evaporator tube bracket to the wiper transmission assembly bracket and tighten all bolts.
  20. Install the wiper transmission assembly. Refer to Wiper Transmission Replacement in SI.
  21. Install the pencil brace.
  22. Install the hood release cable to the pencil brace and, if vehicle is equipped with an automatic transmission, install the breather tube.
  23. Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement in SI.
  24. Install the left and right wiper arms. Refer to Wiper Arm Replacement in SI.

Parts Information

Part Number

Description

Qty

19130241

Bracket Asm, A/C EVPR Hose Kit

1

89025005

Valve Asm, AD EVPR Thermal Expansion Kit

1

Warranty Information

For vehicle repaired under warranty, use:

Labor Operation

Description

Labor Time

D3104

Hose and/or Line, Refrigerant - Evaporator Inlet And Outlet Assembly - Replace

Use Published Labor Operation Time

Add

To Remove Existing Bracket

0.1 hr

Add

Install Bracket Kit

0.1 hr

Add

To Inspect Torque Thermal Expansion Valve Bolts

0.1 hr

D9727*

Inspect A/C Compressor Bolts

0.2 hr

D3220

Valve, Expansion - Replace

Use Published Labor Operation Time

*This is a unique labor operation for bulletin use only. It will not be published in the Labor Time Guide.