GM Service Manual Online
For 1990-2009 cars only

Radiator Outlet Hose Replacement 2.0L (LSJ)

Tools Required

J 38185 Hose Clamp Pliers

Removal Procedure

  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Lower the vehicle.
  3. Remove the air intake duct.
  4. Remove the fan shroud. Refer to Fan Shroud Replacement .

  5. Object Number: 1380620  Size: SH
  6. Reposition the radiator outlet hose clamp at the radiator using J 38185 .
  7. Remove the radiator outlet hose from the radiator.
  8. Remove the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement .

  9. Object Number: 1380626  Size: SH
  10. Reposition the radiator outlet hose clamp at the engine using J 38185 .
  11. Remove the radiator outlet hose from the engine.

Installation Procedure


    Object Number: 1380620  Size: SH
  1. Install the radiator outlet hose to the radiator.
  2. Reposition the radiator outlet hose clamp to secure the hose using J 38185 .
  3. Install the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement .

  4. Object Number: 1380626  Size: SH
  5. Install the radiator outlet hose to the engine.
  6. Reposition the radiator outlet hose clamp to secure the hose using J 38185 .
  7. Install the fan shroud. Refer to Fan Shroud Replacement .
  8. Install the air intake duct.
  9. Fill the cooling system. Refer to Cooling System Draining and Filling .

Radiator Outlet Hose Replacement 2.4L (LE5) Early

Tools Required

J 38185 Hose Clamp Pliers

Removal Procedure

  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Lower the vehicle.

  3. Object Number: 873616  Size: SH
  4. Reposition the radiator outlet hose clamp at the radiator using J 38185 .
  5. Remove the radiator outlet hose from the radiator.

  6. Object Number: 1656460  Size: SH
  7. Reposition the radiator outlet hose clamp at the engine using J 38185 .
  8. Remove the radiator outlet hose from the engine.

Installation Procedure


    Object Number: 873616  Size: SH
  1. Install the radiator outlet hose to the radiator.
  2. Reposition the radiator outlet hose clamp to secure the hose using J 38185 .

  3. Object Number: 1656460  Size: SH
  4. Install the radiator outlet hose to the engine.
  5. Reposition the radiator outlet hose clamp to secure the hose using J 38185 .
  6. Fill the cooling system. Refer to Cooling System Draining and Filling.

Radiator Outlet Hose Replacement 2.2L (L61),2.4L (LE5) Late


Object Number: 1708670  Size: MF

Callout

Component Name

Preliminary Procedure

Drain the cooling system. Refer to Cooling System Draining and Filling .

1

Radiator Outlet Hose Assembly

Tip

    • Using J 38185 , position the radiator outlet hose clamps aside and remove the hose from the fittings.
    • Note routing of the radiator outlet hose to ensure proper installation.