GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    •  Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    •  Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0461: Fuel Level Sensor Circuit Performance

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Fuel Level Sensor Reference Voltage Circuit

P0462

--

--

P0461

Fuel Level Sensor Signal Circuit

P0462

P0463

P0464

P0463

P0461

Fuel Level Sensor Low Reference Circuit

--

P0463

P0464

P0463

P0461

Circuit/System Description

The fuel level sensor changes resistance in response to the fuel level. The engine control module (ECM) monitors the signal circuit of the fuel level sensor in order to determine the fuel level. When the fuel tank is full, the sensor resistance is low and the ECM senses a low signal voltage. When the fuel tank is empty, the sensor resistance is high and the ECM senses a high signal voltage. The ECM uses the signal circuit of the fuel level sensor in order to calculate the percentage of remaining fuel in the tank. The ECM sends the fuel level percentage via serial data circuit to the IPC. The ECM sends the serial data message to the instrument panel cluster (IPC) in order to display the fuel level.

Conditions for Running the DTC

    • The engine is running.
    • No other fuel level sensor signal failure is present
    • Fuel level state is stable

Conditions for Setting the DTC

The ECM does not detect a change in fuel level of at least 1.6 percent over a distance of 193 km (120 miles).

Action Taken When the DTC Sets

    • The fuel gage defaults to empty.
    • The low fuel indicator displays in the IPC.
    • The ECM records the operating conditions at the time that the diagnostic test fails. The ECM displays the failure information in the Failure Records on the scan tool.

Conditions for Clearing the DTC

    • The DTC becomes history when the conditions for setting the DTC are no longer present.
    • The history DTC clears after 40 malfunction-free warm-up cycles.

Reference Information

Schematic Reference

    •  Instrument Cluster Schematics
    •  Engine Controls Schematics

Connector End View Reference

    •  Displays and Gages Connector End Views
    •  Engine Control Module Connector End Views

Description and Operation

Instrument Cluster Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Scan Tool Data List

Circuit/System Testing

  1. Ignition OFF, remove the fuel level sender and verify there are no objects interfering with the fuel level sender.
  2. Repair any fuel level sender interference.
  3. If all circuits test normal, perform the fuel level sensor component test before replacing the fuel level sensor.

Component Testing

  1. Ignition OFF, disconnect the harness connector at the fuel level sensor.
  2. While sweeping the fuel level sensor through its full range of motion, test for a minimum value less than 41 ohms and a maximum value greater than 119 ohms of resistance between signal terminal B and the low reference terminal C.
  3. If not within the specified range, replace the fuel level sensor.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Fuel Level Sensor Replacement
    •  Control Module References for the ECM replacement, setup, and programming