Removal Procedure
- Remove the engine sight shield, if required. Refer to
Upper Intake Manifold Sight Shield Replacement
.
- Remove the connector position assurance (CPA) retainer (3).
- Disconnect the ignition coil main electrical connector (4).
- Reposition the engine harness, as necessary.
- Remove the spark plug wires (724) from the ignition coils.
5.1. | Twist each plug wire 1/2 turn. |
5.2. | Pull only on the boot in order to remove the wire from the ignition coil. |
- Remove the ignition coil bracket bolts (720).
- Remove the ignition coil and bracket assembly (719).
- Remove the positive crankcase ventilation (PCV) clean air tube from the valve rocker arm cover.
- Remove the valve rocker arm cover bolts and cover.
- Remove and discard the old the gasket (504) from the valve rocker arm cover.
- Remove the valve rocker arm cover bolt grommets, if cut or damaged.
Important: Do not remove the oil fill tube from the rocker cover unless service is required. If the oil fill tube has been removed, install a NEW tube during assembly.
- Remove the oil fill cap from the oil fill tube, if necessary.
- Remove the oil fill tube, if necessary.
- Discard the oil fill tube, if necessary.
Installation Procedure
Important:
• | All gasket surfaces should be free of oil an/or other foreign material during assembly. |
• | DO NOT reuse the valve rocker arm cover gasket. |
• | The valve rocker arm cover bolt grommets may be reused. |
- Install a NEW gasket (504) into the groove of the valve rocker arm cover.
- Install a NEW oil fill tube to the valve rocker arm cover, if necessary.
- Install NEW valve rocker arm cover bolt grommets, if necessary.
Notice: Refer to Fastener Notice in the Preface section.
- Install the valve rocker arm cover and bolts.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Remove the positive crankcase ventilation (PCV) clean air tube from the valve rocker arm cover.
- Apply threadlock to the threads of the ignition coil bracket bolts. Refer to
Adhesives, Fluids, Lubricants, and Sealers
.
- Install the ignition coil and bracket assembly.
- Install the ignition coil bracket bolts.
Tighten
Tighten the bolts to 12 N·m (106 lb in).
- Install the spark plug wires (724) to the ignition coils.
- Position the engine harness, as necessary.
- Connect the ignition coil main electrical connector (4).
- Install the CPA retainer (3).
- Install the engine sight shield, if required. Refer to
Upper Intake Manifold Sight Shield Replacement
.