Cooling Fan Always On 2.0L

The powertrain control module (PCM) commands the fans ON in high speed or low speed. In low speed, the fans are configured in series. In high speed, the fans are configured in parallel.

In low speed operation, the PCM applies ground to the coil side of the low speed relay, which is relay 1. Voltage is applied directly to the left cooling fan through the switch side of the low speed relay. The right fan is connected in series to the left fan through the de-energized series/parallel relay so that both fans operate at low speed.

In high speed operation, the PCM applies a ground to the coil side of the low speed relay, the series/parallel relay, and the high speed relay, which is relay 2. Voltage is applied directly to the right cooling fan through the switch side of the high speed relay. The left cooling fan obtains voltage through the low speed relay and ground through the series/parallel relay.

When the PCM is commanding a fan relay ON, the voltage of the control circuit should be low, near 0 volt. When the PCM is commanding a fan relay OFF, the voltage of the control circuit should be high, near battery voltage. If the PCM detects that the actual voltage of the relay control circuit is different than the expected voltage, DTC P0480 or P0481 will set and the affected PCM driver will be disabled.

Schematic Reference

Engine Cooling Schematics

Connector End View Reference

Description and Operation

Cooling Fan Description and Operation

Electrical Information Reference

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

1. Verify that the following DTCs are not set: P0480, P0481.

⇒	If any of the DTCs are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle .

2. Ignition ON, verify with a scan tool that the PCM is not commanding fan activation.
3. Ignition ON, observe that the fans are not activated.

Important: You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.

1. Ignition OFF, leave the series/parallel relay in place while disconnecting the other relays.
2. Ignition ON, observe that the fans are not activated.

⇒	If the fans are not activated, replace the faulty relay.

⇒	If a fan is activated, test the fan voltage supply circuits for a short to voltage.

1. Ignition ON, verify with a scan tool that the PCM is not commanding fan activation.
2. Ignition ON, observe that the fan is not activated.

Cooling Fan Always On 2.2L and 2.4L

The engine control module (ECM) grounds the low speed relay, which is relay 1, and the high speed relay, which is relay 2, control circuits through an internal solid state device called a driver. The primary function of the driver is to supply the ground for the component being controlled. Each driver has a fault line that is monitored by the ECM. When the ECM is commanding a component ON, the voltage potential of the control circuit should be low, near 0 volts. When the ECM is commanding the control circuit to a component OFF, the voltage potential of the circuit should be high, near battery voltage. If the ECM detects that the actual state of the control circuit does not match the expected state, a DTC will set.

Schematic Reference

Engine Cooling Schematics

Connector End View Reference

Description and Operation

Cooling Fan Description and Operation

Electrical Information Reference

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

1. If DTCs P0480 or P0481 are set, then perform those diagnostics first.
2. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
3. Ignition ON, observe that the fan is not activated.

Important: You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.

1. Ignition OFF, disconnect the relays.
2. Ignition ON, observe that the fan is not activated.

⇒	If the fan is not activated, replace the faulty relay.

⇒	If the fan is activated, test the fan voltage supply circuits for a short to voltage.

1. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
2. Ignition ON, observe that the fan is not activated.