GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the rear door trim panel. Refer to Rear Side Door Trim Panel Replacement .
  2. Remove the rear door water deflector. Refer to Rear Side Door Water Deflector Replacement .
  3. Remove the rear door outside handle rod from the rod-to-lock plastic clip.
  4. Discard the rod-to-lock clip.
  5. Remove the rear door handle to door bolts.

  6. Object Number: 651899  Size: SH
  7. Remove the rear door outside handle from the rear door.
  8. Remove the rear door handle rod from the rear door outside handle.

Installation Procedure

  1. Install a new rod-to-lock clip to the lock.
  2. Install the rear door outside handle rod to the rear door handle.
  3. Align the rear door outside door handle, with the rod attached, to the rear door.

  4. Object Number: 651899  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the rear outside door handle bolts.
  6. Tighten
    Tighten the bolts to 10 N·m (89 lb in).


    Object Number: 166391  Size: SH
  7. Position the handle rod in the rod-to-lock clip eliminating all rear door outside handle free play.
  8. Apply pressure to the rod-to-lock clip until closed.
  9. Install the rear door water deflector. Refer to Rear Side Door Water Deflector Replacement .
  10. Install the rear door trim panel. Refer to Rear Side Door Trim Panel Replacement .