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For 1990-2009 cars only

CAMPAIGN: FUEL FEED HOSE INFORMATION

MODELS/YEARS 1988 Cutlass Ciera and Cutlass Cruiser With 2.8L (RPO LB6, VIN Code W) Engine

CONDITION

General Motors has determined that a defect which relates to motor vehicle safety may exist in certain 1988 Oldsmobile Cutlass Ciera and Cutlass Cruiser model vehicles equipped with a 2.8L (RPO LB6) engine. The fuel feed hose could leak at the coupling on the engine end of the hose assembly. This condition could allow fuel to leak into the engine compartment and an engine compartment fire may result without prior warning. Such a fire could, in time, spread to the passenger compartment.

VEHICLES INVOLVED

Involved are certain 1988 Oldsmobile Cutlass Ciera and Cutlass Cruiser model vehicles equipped with a 2.8L (RPO LB6, VIN Code W) engine and produced within the following VIN breakpoints:

Plant Beginning Through and Including ----- ---------- --------------------- Oshawa#l J9323208 J9338563

Ste. Therese J2305145 J2307305

NOTICE: It is estimated that only 12% of the vehicles to be inspected will require fuel feed hose assembly replacement. Do not inspect vehicles having engines other than VIN Code W.

DEALER ACTION

To prevent this condition from occurring, the fuel feed hose assembly must be inspected, and if necessary, replaced with a new hose assembly according to instructions contained in the SERVICE PROCEDURE section of this bulletin.

Dealers are to perform this campaign on all involved vehicles at no charge to owners, regardless of mileage, age of vehicle, or ownership from this time forward.

Whenever a vehicle subject to this campaign is taken into your new or used car inventory, or it is in your dealership for service, you are to ensure the campaign correction has been made before selling or releasing the vehicle.

Dealers are to contact owners of vehicles recently sold from your new vehicle inventory and arrange for the campaign correction to be performed.

SERVICE PROCEDURE

1. Open and support hood.

2. Identify fuel feed hose (Figure 1) and carefully slip protective convoluted sleeve partially off hose assembly exposing identification codes (Figure 2). It is recommended that sleeve removal be initiated at the end of the hose opposite the sleeve retaining clip.

3. By inspecting hose date code (Figure 2) determine if hose was produced on suspect date ( 04 28 87 ).

NOTICE: To aid in hose date code identification, use of a mirror may be required. DO NOT TWIST HOSE TO INSPECT DATE CODE.

If date code is 04/28/87, replace hose assembly according to Hose Replacement instructions below.

If date code is not 04/28/ 87, hose replacement is NOT required. Reinstall convoluted sleeve and proceed directly to Step 10.

Hose Replacement:

4. Disconnect negative battery cable and remove fuel tank filler cap.

5. Relieve pressure in fuel system following instructions below:

CAUTION:

To reduce the risk of fire and personal injury, it is necessary to relieve the fuel system pressure before servicing fuel system components. Unless this procedure is followed before servicing fuel lines or connection, fuel spray could occur.

A. Connect fuel gage J 34430-1 or equivalent to fuel pressure connection. Wrap a shop cloth around fitting while connecting gage to collect fuel. Then place cloth in an approved container.

B. Install bleed hose into the approved container and open valve to bleed system pressure.

6. Disconnect fuel feed hose at engine and chassis fuel feed pipes utilizing a backup wrench on fittings.

7. Replace O-ring seals on the engine and the chassis fuel feed pipes making sure 0-rings are in proper position. Connect new fuel feed hose, P/N 10052161, to engine and chassis fuel feed pipes insuring hose is not kinked or twisted. Torque hose fittings to 27 N.m (20 lbs. ft.) utilizing a backup wrench on fittings.

8. Reinstall fuel tank filler cap and reconnect the negative battery cable.

9. Start engine and check for possible fuel leaks and correct as required.

10. Install a Campaign Identification Label.

CAMPAIGN IDENTIFICATION LABEL

Each label provides space to print the campaign number, and the five (5) digit dealer code of the dealer performing the campaign. Insert this information with a typewriter or ballpoint pen. When installing label, clean and dry the surface of the radiator support tie bar and apply the campaign label where it is readily visible.

PARTS INFORMATION

To ensure parts are obtained as soon as possible, order them from GM Service Parts Operations (GMSPO) on a C.I.O. order, with NO special instruction code, but order on an Advise Code (2). Use the following part numbers:

Description Part Number Quantity Per Vehicle ----------- ----------- -------------------- Hose, Fuel Feed Front 10052161 1, as required Seal, Fuel Feed Pipe 22514722 2, as required (0-ring)

NOTICE: It is estimated that only 12% of the vehicles involved will require fuel feed hose assembly replacement. Order parts accordingly, based on VIN lists sent to dealers with involved vehicles.

WARRANTY CLAIM INFORMATION

Submit a Product Campaign Claim with the information indicated below. Use only one labor operation per vehicle.

PC PART-NO. TOT-PTS TC LAB-OP LHRS ST SUBLET -- -------- ------- -- ------ ---- -- ------ Inspect Fuel Feed Hose Assembly Only

96 V4920 0.2* --- ---

Inspect and Replace Fuel Feed Hose Assembly

96 V4921 0.4* --- ---

* .1 hour for clerical administration may be added to the above operation. Parts Allowance: Current dealer price, plus 30% allowance for handling.


Object Number: 83445  Size: FS


Object Number: 78057  Size: FS

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.