Removal Procedure
Important: The rear end panel is supplied as a complete assembly consisting of
three inner reinforcements and one outer panel. The rear end panel on the
coupe has a single inner reinforcement. Taillight mounting panels, which
attach to the outside corners of the rear end panel assembly, are available
separately. Service for all of these panels is performed at factory seams.
- Remove all related panels
and components.
- Visually inspect and restore as much of the damage as possible
to factory specifications.
- Remove the following as necessary:
• | Anti-corrosion materials |
- Locate, mark and drill out all factory welds. Note the number
of welds for installation of the service assembly.
- Remove the damaged assembly.
Installation Procedure
- Prepare mating surfaces
and check for proper fit of the service assembly.
- On the service assembly, drill 8 mm (5/16 in) plug
weld holes as necessary in the locations noted from the original assembly.
- Apply a suitable weld-through primer.
- Position the service assembly.
- Check fit using body dimensions.
- Plug weld accordingly with frequent measurements to ensure proper
fit.
- Clean and prepare welded surfaces.
Important: Prior to refinishing, refer to GM 4901M-2000 "GM Approved
Refinish Materials" for recommended products. Do not combine paint systems.
Refer to paint manufacturer's recommendations.
- Apply an approved anti-corrosion primer.
- Apply sealers and refinish as necessary.
- Install all related panels and components previously removed for
access.