GM Service Manual Online
For 1990-2009 cars only

Conditions for Running the DTC

    • Engine run time is more than 30 seconds.
    • Ignition voltage is more than 10.9 volts.

Conditions for Setting the DTC

The fuel composition sensor (FCS) frequency is below 45 Hz for a set period of time (50/100 counts).

Action Taken When the DTC Sets

    • The PCM illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
    • The PCM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the PCM stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the PCM records the operating conditions at the time of the failure. The PCM writes the conditions to the Freeze Frame and updates the Failure records.

Conditions for Clearing the MIL/DTC

    • The PCM turns the MIL OFF after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
    • A last test failed (current DTC) clears when the diagnostic runs and does not fail.
    • A History DTC clears after 40 consecutive warm-up cycles, if this or any other emission related diagnostic does not report any failures.
    • Use a scan tool in order to clear the MIL/DTC.

Diagnostic Aids

The Hz and ms parameters on the scan tool react immediately to any change of state in the ground or signal circuits. Hz and ms may show a change, but it may not occur long enough to set the code. Watch Hz and ms to identify intermittent problems in these two circuits. The Freeze Frame/Failure Records may be used to reproduce conditions at the time of the failure. An Hz reading of 16 in the Freeze Frame/Failure Records indicates a hard fault occurred.

The ignition positive voltage circuit needs a hard fault to set a code. An intermittent fault here may not show up by looking at Hz or ms. If the DTC will not reset and Hz and ms are steady, thoroughly inspect all FCS circuits while paying close attention to the ignition positive voltage circuit wire and or terminals for an intermittent open.

Important: Remove any debris from the PCM connector surfaces before servicing the PCM. Inspect the PCM connector gaskets when diagnosing/replacing the PCM. Ensure that the gaskets are installed correctly. The gaskets prevent water intrusion into the PCM.

The following may cause an intermittent:

    • Mis-routed harness
    • Rubbed through wire insulation
    • Broken wire inside the insulation
    • Poor terminal contact

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step verifies that a fault is present.

  2. This step is looking for a reference voltage from the PCM. An excessively high or low voltage is an indication of a problem with the circuit, or a malfunctioning PCM.

  3. The Fuel Composition Test is used on the fuel to determine an expected output frequency that can be compared with the actual frequency output of the sensor on the vehicle.

Step

Action

Values

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Start the engine.
  2. With the engine idling, monitor the fuel composition sensor (FCS) reading on the scan tool.

Is the FCS reading below the specified value?

45 Hz

Go to Step 4

Go to Step 3

3

  1. Review and record the scan tool Failure Records data.
  2. Operate the vehicle within the Failure Records conditions as noted.
  3. Use the scan tool in order to monitor the specific DTC information for DTC P0178

Does the scan tool indicate that DTC P0178 failed this ignition?

--

Go to Step 4

Go to Diagnostic Aids

4

  1. Turn OFF the ignition.
  2. Disconnect the FCS harness connector.
  3. Turn ON the ignition, with the engine OFF.
  4. With a test lamp connected to ground, probe the FCS harness connector terminal B.

Is the test lamp ON?

--

Go to Step 5

Go to Step 8

5

With the FCS harness connector still disconnected, connect a test lamp between terminals B and C.

Is the test lamp ON?

--

Go to Step 6

Go to Step 9

6

  1. Turn ON the ignition, with the engine OFF.
  2. Connect a DMM set to volts scale between FCS harness connector terminal A and ground.

Is the reading near the specified value?

5.0 V

Go to Step 10

Go to Step 7

7

Check the FCS signal circuit for an open, short to ground, or short to voltage.

Did you find a problem?

--

Go to Step 16

Go to Step 12

8

Repair the open in the FCS ignition positive voltage circuit. Refer to Wiring Repairs in Wiring Systems.

Is the repair completed?

--

Go to Step 16

--

9

Repair the open in the FCS reference circuit. Refer to Wiring Repairs in Wiring Systems.

Is the repair completed?

--

Go to Step 16

--

10

Perform the Fuel Composition Test.

Is the vehicle FCS accurate within the specified range?

1

Go to Step 11

Go to Step 14

11

Replace the fuel in the Fuel System.

Is the action complete?

--

Go to Step 16

--

12

Inspect the PCM connectors for poor connection and/or terminal contact.

Did you find a problem?

--

Go to Step 16

Go to Step 13

13

Important: The replacement PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 16

--

14

Check the FCS connector and PCM terminals for proper terminal contact.

Did you find a problem?

--

Go to Step 16

Go to Step 15

15

Replace the FCS. Refer to Fuel Composition sensor replacement.

Is the action complete?

--

Go to Step 16

--

16

  1. Use the scan tool in order to clear the DTCs.
  2. Start the engine.
  3. Allow the engine to idle until the engine reaches normal operating temperature.
  4. Select DTC and the Specific DTC function.
  5. Enter the DTC number which was set.
  6. Operate the vehicle within the Conditions for Setting this DTC until the scan tool indicates the diagnostic Ran.

Does the scan tool indicate the diagnostic Passed?

--

Go to Step 17

Go to Step 2

17

Does the scan tool display any additional undiagnosed DTCs?

--

Go to applicable DTC table

System OK