GM Service Manual Online
For 1990-2009 cars only

Fuel Tank Filler Pipe Housing Replacement BASE

Removal Procedure


    Object Number: 1453823  Size: SH
  1. Remove the fuel filler cap (2) and disengage the tether clip (3) from the pocket (1).

  2. Object Number: 1453825  Size: SH
  3. Remove the screws (1) securing the pocket to the filler neck (3).

  4. Object Number: 1453824  Size: SH
  5. With the screws removed, rotate the pocket (1) 1/8 turn counterclockwise in order to release the pocket from the body quarter panel.
  6. Remove the filler pocket from the vehicle.

Installation Procedure

  1. Position the filler pocket to the body quarter panel opening.

  2. Object Number: 1453824  Size: SH
  3. Rotate the pocket (1) 1/8 turn clockwise in order to secure to the body quarter panel.
  4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1453825  Size: SH
  5. Install the screws (1) into the pocket (2) in order to secure the pocket to the filler neck (3).
  6. Tighten
    Tighten the screws to 6 N·m (53 lb in).


    Object Number: 1453823  Size: SH
  7. Attach the fuel cap tether (3) to the fuel fill pocket (4).
  8. Secure the fuel fill cap (2) to the fuel fill neck (1).

Fuel Tank Filler Pipe Housing Replacement ND1

Removal Procedure


    Object Number: 1486509  Size: SH
  1. Open the fuel filler door.
  2. Remove the fuel filler cap (1) in order to access the pocket screws.
  3. Remove the fuel pocket to filler neck screws.
  4. Remove the fuel filler pocket with door from the body side quarter panel.
  5. Remove the allen screws only if the gasket seal needs replacing.

Installation Procedure


    Object Number: 1486509  Size: SH
  1. Position the fuel pocket to the fuel fill neck.
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the 3 screws.
  4. Tighten
    Tighten the screws to 6 N·m (53 lb in).

  5. Install the fuel filler cap (1).
  6. Close the fuel filler door.