GM Service Manual Online
For 1990-2009 cars only
Table 1: Heated Oxygen Sensor 1 (HO2S 1)
Table 2: Engine Coolant Temperature (ECT) Sensor
Table 3: Intake Air Temperature (IAT) Sensor

Heated Oxygen Sensor 1 (HO2S 1)


Object Number: 55283  Size: MH

The fuel control heated oxygen sensor 1 (HO2S 1) is mounted in the exhaust pipe below the exhaust manifold. The main function of the fuel control heated oxygen sensor is to provide the engine control module (ECM) with exhaust stream oxygen content information. This information enables the ECM to provide the proper fueling and achieve vehicle emissions that are within the mandated levels. The HO2S 1 consists of a zirconia element (2), a heater (3), a cover and housing assembly, and an electrical harness.

The zirconia element has a thin platinum surface coating. The zirconia element generates an electromotive force when a there is a difference in the concentration of oxygen between its faces. This electromotive force is amplified by the catalytic reaction of the platinum when the zirconia element temperature rises. The inside of the zirconia element is exposed to the atmosphere (reference air) and the outside of the zirconia element is exposed to the exhaust gases. The difference in concentration between the inside and the outside of the zirconia element varies with the concentration of oxygen in the exhaust gases. A large difference in the concentration of oxygen results in about 1 volt of electromotive force. A small difference in the concentration of oxygen results in a about 0.01 volt of electromotive force. In order for the HO2S 1 to function properly, it must have clean reference air provided to it. This clean reference air is obtained through the oxygen sensor pigtail wiring. Any attempt to repair the wires, the connectors, or the terminals of the HO2S 1 pigtail wiring could result in the obstruction of the reference air. Replace the oxygen sensor if the pigtail wiring, the connector, or the terminals are damaged.

The oxygen sensor heater greatly decreases the amount of time required for the HO2S 1 to become active and begin the closed loop fuel control.

The HO2S 1 voltage should constantly fluctuate from approximately 100 mV (high oxygen content -- lean mixture) to 900 mV (low oxygen content -- rich mixture). The ECM calculates what fuel mixture commands to send to the fuel injectors by monitoring the voltage output of the oxygen sensor. The oxygen sensor voltage can be monitored with a scan tool.

Heated Oxygen Sensor 1 (HO2S 1)

Air Fuel Mixture

Exhaust O2 Content

HO2S1 Output

Fuel System Response

Lean Mixture

High Oxygen

Low Voltage

Rich Command

Rich Mixture

Low Oxygen

High Voltage

Lean Command

The oxygen sensor's ability to provide accurate and useful voltage signals can be affected by the presence of certain contaminants. The contaminants can be introduced through the fuel system or can be airborne. Some of the contaminants that may be encountered are phosphorus, lead, silica, and sulfur. One of the more common contaminants is silica in the from of silicone. Silicone contamination may be indicated by a white powdery deposit on the portion of the HO2S that is exposed to the exhaust stream. Silicone contamination can be caused by the use of gasoline with silicone in it or by the use of RTV sealants which emit silicone into the crankcase or induction system. Oxygen sensors exposed to high concentrations of engine coolant or engine oil in the exhaust stream can also be adversely affected.

The fuel control heated oxygen sensor (HO2S 1) is diagnosed for the following conditions:

    • A slow response
    • An inactive signal (output steady)
    • A signal fixed high
    • A signal fixed low
    • The heater performance

Heated Oxygen Sensor 2 (HO2S 2)

A three-way catalytic converter (TWC) is used in order to control the emissions of hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx). The catalyst within the converter promotes a chemical reaction which oxidizes the HC and CO present in the exhaust gas. The catalyst converts the HC and CO into harmless water vapor and carbon dioxide. The catalyst also reduces NOx by converting the NOx to nitrogen. The engine control module (ECM) uses the HO2S 2 in order to monitor the oxygen storage capability of the catalytic converter. The HO2S 2 reacts to the oxygen content in the exhaust stream after it passes through the catalytic converter. The voltage signal created by the HO2S 2 sensor ranges from approximately 0.1 volt (high oxygen -- lean mixture) to 0.9 volt (low oxygen -- rich mixture). The oxygen sensor heater is required for the catalyst monitor HO2S 2 in order to become active and begin accurate catalyst monitoring. An HO2S 2 signal that appears lazy or inactive is normal. The ECM compares readings from both the HO2S 1 and the HO2S 2 in order to determine the efficiency of the catalyst in the TWC converter.

In order for the HO2S 2 to function properly, it must have clean reference air provided to it. This clean reference air is obtained through the oxygen sensor pigtail wiring. Any attempt to repair the wires, the connectors, or the terminals of the HO2S 2 pigtail wiring could result in the obstruction of the reference air. Replace the oxygen sensor if the pigtail wiring, the connector or the terminals are damaged.

The catalyst monitor heated oxygen sensor (HO2S 2) is diagnosed for the following functions:

    • A signal fixed low during steady state conditions or power enrichment (hard acceleration when a rich mixture should be indicated).
    • A signal fixed high during steady state conditions or decel fuel mode (deceleration when a lean mixture should be indicated).
    • The heater performance

Engine Coolant Temperature (ECT) Sensor


Object Number: 55272  Size: SH

The engine coolant temperature (ECT) sensor (1) is located in the engine block below the engine coolant temperature sending unit (2). The ECT sensor is a thermistor (a variable resistor that changes value when the temperature changes). The ECT sensor is connected in series with a fixed resistor in the engine control module (ECM). The ECM applies 5 volts to the ECT sensor. The ECM monitors the voltage drop across the ECT sensor and converts the voltage reading into a temperature value. The ECT sensor voltage reading at the ECM will vary with the changes in the engine temperature.

Engine Coolant Temperature (ECT) Sensor

Temperature

Resistance

Voltage

Low

High

High

High

Low

Low

Throttle Position (TP) Sensor


Object Number: 55243  Size: SH

The throttle position (TP) sensor detects the throttle valve opening. The TP sensor contains a potentiometer and a contact switch. The contact switch is known as the closed throttle position (CTP) switch. The potentiometer is connected to the throttle valve shaft on the throttle body and is responsible for sending the throttle position signal to the engine control module (ECM).

A 5 volt reference voltage is applied to the TP sensor from the ECM. The voltage reading at the ECM changes as the throttle plate opening increases. The ECM can calculate the throttle valve opening by monitoring the TP sensor output voltage.

The ECM uses the TP sensor signal for one of the inputs in order to control the fuel injector, the idle speed control motor and the exhaust gas recirculation solenoid vacuum valve. The ECM also converts the TP sensor voltage input into an ON/OFF signal for use by the automatic transmission.

Intake Air Temperature (IAT) Sensor


Object Number: 55279  Size: SH

The intake air temperature (IAT) sensor (1) is located in the air cleaner. The IAT sensor is a thermistor (a variable resistor that changes value when the temperature changes). The IAT sensor is connected in series with a fixed resistor in the powertrain control module (ECM). The ECM applies 5 volts to the IAT sensor. The ECM monitors the voltage drop across the IAT sensor and converts the voltage reading into a temperature value. The IAT sensor voltage reading at the ECM will vary with the changes in the intake air temperature.

Intake Air Temperature (IAT) Sensor

Temperature

Resistance

Voltage

Low

High

High

High

Low

Low

Vehicle Speed Sensor (VSS)

The vehicle speed sensor (VSS) is part of the speedometer and is located in the instrument panel assembly. The VSS consists of a reed switch and a magnet. The magnet turns with the speedometer cable, causing the reed switch to turn ON and OFF. The ON and OFF frequency of the reed switch increases or decreases in proportion with the vehicle speed. The engine control module receives a digital signal from the VSS.

Mass Air Flow (MAF) Sensor


Object Number: 55263  Size: SH

The mass air flow (MAF) sensor measures the amount of air which passes through it in a given amount of time. The engine control module (ECM) uses this information in order to determine the operating requirements of the engine and control fuel delivery. A large quantity of air movement indicates acceleration, while a small quantity indicates deceleration or idle.

The MAF sensor consists of a heat resistor, metering duct, straightening net, body and control circuit. This MAF sensor is of the thermal control type. The heat resistor is cooled off by the air entering the MAF sensor. The control circuit maintains the heat resistor temperature within a predetermined range. When the amount of air entering the sensor increases, the signal created by the sensor and sent to the ECM, also increases. When the air flow decreases, so does the signal current to the ECM. The MAF sensor is located in the air intake duct between the throttle body and the air cleaner.

Manifold Absolute Pressure (MAP) Sensor


Object Number: 64941  Size: SH

The manifold absolute pressure (MAP) sensor (1) measures the change in the intake manifold pressure (vacuum) (2). The engine control module (ECM) applies 5 volts to the MAP sensor. The MAP sensor consists of a semi-conductor type pressure sensing element (3). The pressure sensing element converts a change in pressure into an electrical signal. The MAP sensor also contains electronic circuitry that amplifies and corrects the electrical signal. The ECM monitors the change in manifold pressure that results from the changes in RPM and engine load. A low MAP sensor voltage reading at the ECM indicates low manifold pressure. A high MAP sensor voltage reading at the ECM indicates high manifold pressure.

Crankshaft Position (CKP) Sensor

The crankshaft position (CKP) sensor consists of a magnet and a coil. The CKP sensor is mounted on the oil pan, behind the crank pulley. The CKP sensor has a specified air gap between the sensor core end and the crankshaft signal rotor. An AC voltage (pulse) is generated in the sensor when the crankshaft turns. The engine control module (ECM) receives a digital signal from the CKP sensor. The ECM uses the CKP sensor signal in order to determine crankshaft speed. The ECM uses crankshaft speed as one of the inputs in engine miss-fire monitoring.

Camshaft Position (CMP) Sensor


Object Number: 64940  Size: SH

The camshaft position (CMP) sensor is located in the distributor and consists of a signal generator (a hall element (3) and magnet (2) ) and a signal rotor (1). When the signal rotor turns, a magnetic flux from the magnet is applied to the hall element repeatedly. The hall element generates a voltage that is proportional to the magnetic flux. This voltage signal is wave-shaped and is modified into a digital pulse by the comparator and sent to the ECM. The ECM uses the 4 pulse/revolution signal in determining the engine speed and the position of each cylinder. The ECM uses the CMP sensor input in order to control the fuel injectors and the ignition timing.

Fuel Level Sensor

The fuel level sensor is located in the fuel tank. The fuel level sensor sends a signal to the engine control module (ECM) and the fuel gauge in the instrument panel. The ECM uses the signal from the fuel level sensor as one of the monitoring conditions for detecting EVAP control system DTCs. The ECM also uses the fuel level sensor input in order to control the EVAP tank pressure control solenoid vacuum valve. If the fuel level is greater than a specified value, the ECM will operate the EVAP tank pressure control solenoid vacuum valve in order to prevent liquid fuel from flowing into the EVAP canister from the fuel tank.

Fuel Tank Pressure Sensor

The fuel tank pressure sensor is installed on top of the fuel tank. The fuel tank pressure sensor senses the fuel vapor pressure in the fuel tank and compares it with the barometric pressure. The ECM will then convert the pressure reading into a voltage signal. The ECM uses this signal as one of the inputs to detect an EVAP control system malfunctions.

The fuel tank pressure sensor is similar to the Manifold Absolute Pressure (MAP) sensor. The fuel tank pressure sensor measures the difference between the air pressure (or vacuum) in the fuel tank and the atmospheric pressure. The ECM supplies a 5 volt reference and a ground to the sensor. The sensor sends a voltage signal between 0.1 and 4.9 volts back to the ECM. When the fuel cap is removed, the air pressure in the fuel tank is equal to the atmospheric pressure and the output voltage of the sensor will range from 2.0 to 2.5 volts.

Crank Signal

This signal is sent from the engine starter circuit. Once the signal is received, the engine control module (ECM) detects that the engine is cranking and will use the ECM as one of the signals to control the fuel injection timing and the idle air control (IAC) valve operation.

Transaxle Range Switch Signal (A/T only)

This signal is sent to the engine control module (ECM) from the Park/Neutral position (PNP) switch whenever the manual selector lever is in the P or N position (automatic transmission models only). The ECM uses this signal as one of the inputs to control fuel injection timing and idle air control (IAC) valve operation.

Clutch Pedal Position Switch (M/T Only)

The clutch pedal position switch (CPP) is closed when the clutch pedal is depressed. The engine control module receives a voltage signal from the CPP switch when the CPP switch is closed and the ignition switch is in the Start (crank) position. The starter motor solenoid also receives an input from the CPP switch.

A/C Idle-Up Signal

The A/C compressor control module provides an A/C idle-up signal to the engine control module (ECM) when the A/C compressor clutch is in operation. The ECM uses the A/C idle-up signal in order to modify the engine idle speed. The ECM will signal the idle air control (IAC) valve to open the air passage in the throttle body. Opening the IAC air passage slightly will increase the engine speed in order to prevent a rough idle or a stalling condition.

Power Steering Pressure (PSP) Switch Signal

The power steering pressure (PSP) switch signals the engine control module (ECM) when the vehicle is in need of power steering assist. The turning of the steering wheel causes increased power steering fluid pressure which will close the PSP switch. The ECM uses this signal to tell the idle air control (IAC) valve to raise the idle speed before the load can cause a poor idling condition. The PSP switch is located in the power steering pump housing.

Closed Throttle Position (CTP) Switch

The closed throttle position (CTP) switch detects whether or not the throttle plate is at a closed (idle) position. The CTP switch sends an ON signal to the ECM when the the throttle plate is closed. When the throttle plate is open beyond a specified value the CTP switch will send an OFF signal to the ECM.

The CPT switch consists of a hall switch integrated circuit, a magnet, and a spring. The CTP switch is located inside of the throttle position sensor. In order to service the CTP switch the throttle position sensor must be replaced.