Removal Procedure
- Turn the steering wheel to the straight forward position, support it from
movement, and remove the key from the ignition.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Remove the front tires and wheels. Refer to
Tire and Wheel Removal and Installation
.
- Remove the intermediate shaft to steering gear pinch
bolt. Discard the bolt.
Important: Secure the steering wheel in the straight
forward position before separating the intermediate shaft from the steering gear,
or damage to the SIR coil will occur.
- Separate the intermediate shaft from the steering gear.
- Remove the tie rod end castle nuts.
Notice: Do not free the ball stud by using a pickle fork or a wedge-type tool.
Damage to the seal or bushing may result.
- Using the
J 24319-B
, separate the
tie rod ends from the steering knuckles.
- Remove the rear transmission mount-to-transmission
bolt.
- Remove the steering gear to frame bolts.
- Remove the steering gear through the left side of the vehicle. Rotate
the gear 90 degrees in order to clear the rear transmission mount.
- If replacing the steering gear, remove the outer tie rod ends. Refer to
Rack and Pinion Outer Tie Rod End Replacement
.
Installation Procedure
- Install the outer tie rod ends to the steering gear. Refer to
Rack and Pinion Outer Tie Rod End Replacement
.
- Install the steering gear to the vehicle.
Rotate the gear as necessary to clear the rear transmission mount.
Notice: Refer to Fastener Notice in the Preface section.
- Install the steering gear to frame bolts.
Tighten
Tighten the bolts to 70 N·m (52 lb ft)
plus an additional 90 degrees.
- Install the rear transmission mount-to-transmission
bolt.
Tighten
Tighten the bolt to 90 N·m (66 lb ft).
- Connect the intermediate steering shaft to the steering
gear as noted during removal.
- Install the new intermediate steering shaft to steering gear pinch bolt.
Tighten
Tighten the bolt to 49 N·m (36 lb ft).
- Position the outer tie rod ends into the steering knuckles.
Important: Hold the ball stud from turning during installation
of the castle nut.
- Install new torque castle nuts to the tie rod end ball studs.
Tighten
Tighten the castle nuts to 60 N·m (44 lb ft).
- Install the front tires and wheels. Refer to
Tire and Wheel Removal and Installation
.
- Lower the vehicle.
- Measure the wheel alignment and adjust as necessary. Refer to
Wheel Alignment Measurement
.