Exhaust Manifold Replacement Left

1. Remove the engine cover. Refer to Engine Cover Replacement in Interior Trim.
2. Raise the vehicle and install safety stands. Refer to Lifting and Jacking the Vehicle in General Information.
3. Remove the left front tire. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
4. Remove the left fender wheelhouse extension (1).
5. Remove the catalytic converter assembly. Refer to Catalytic Converter Replacement in Engine Exhaust.



6. Remove the EGR valve inlet pipe from the exhaust manifold.



7. Remove the spark plug wires from the spark plugs. Refer to Spark Plug Wire Harness Replacement in Engine Electrical.
8. Remove the spark plug wire support bolts.
9. Remove the spark plug wire support with the spark plug wires.
10. Remove the spark plugs. Refer to Spark Plug Replacement in Engine Electrical.



11. Remove the exhaust manifold bolts.
12. Remove the exhaust manifold, gaskets and the spark plug wire shields.

1. Sub-assemble the NEW gaskets, the spark plug wire shields, and the bolts to the exhaust manifold.
2. Install the exhaust manifold. Refer to Exhaust Manifold Installation (Left) .



3. Install the spark plugs. Refer to Spark Plug Replacement in Engine Electrical.
4. Install the spark plug wires to the spark plugs. Refer to Spark Plug Wire Harness Replacement in Engine Electrical.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

5. Install the spark plug wire support and the bolts.

Tighten
Tighten the support bolts to 12 N·m (106 lb in).




6. Install the EGR valve inlet pipe to the exhaust manifold.

Tighten
Tighten the EGR valve inlet pipe nut to 30 N·m (22 lb ft).

7. Install the catalytic converter assembly. Refer to Catalytic Converter Replacement in Engine Exhaust.



8. Install the fender wheelhouse extension (1).
9. Install the left front tire. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
10. Remove the safety stands and lower the vehicle.
11. Install the engine cover. Refer to Engine Cover Replacement in Interior Trim.

Exhaust Manifold Replacement Right

1. Raise the vehicle and install safety stands. Refer to Lifting and Jacking the Vehicle in General Information.
2. Remove the right front tire. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
3. Remove the right fender wheelhouse extension (1).



4. Disconnect the spark plug wires from the spark plugs. Refer to Spark Plug Wire Harness Replacement in Engine Electrical.
5. Remove the spark plug wire support.
6. Remove the spark plugs. Refer to Spark Plug Replacement in Engine Electrical.
7. Remove the catalytic converter assembly. Refer to Catalytic Converter Replacement in Engine Exhaust.
8. Remove the starter. Refer to Starter Motor Replacement in Engine Electrical.



9. Remove the exhaust manifold bolts.
10. Remove the exhaust manifold and the spark plug wire shields from the engine.

1. Sub-assemble the NEW gaskets, the spark plug wire shields, and the bolts to the exhaust manifold.
2. Install the exhaust manifold. Refer to Exhaust Manifold Installation (Right) .
3. Install the starter. Refer to Starter Motor Replacement in Engine Electrical.
4. Install the catalytic converter assembly. Refer to Catalytic Converter Replacement .



5. Install the spark plugs. Refer to Spark Plug Replacement in Engine Electrical.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

6. Install the spark plug wire support and the bolts.

Tighten
Tighten the support bolts to 12 N·m (106 lb in).

7. Install the spark plug wires. Refer to Spark Plug Wire Harness Replacement in Engine Electrical.



8. Install the fender wheelhouse extension (1).
9. Install the front tire. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
10. Remove the safety stands and lower the vehicle.