GM Service Manual Online
For 1990-2009 cars only

Headlamp Capsule Replacement Export

Removal Procedure

  1. Remove the screws holding the retaining ring to the headlamp housing assembly.
  2. Remove the retaining ring from the headlamp housing assembly.

  3. Object Number: 362104  Size: SH
  4. Remove the headlamp capsule from the headlamp housing assembly.
  5. Remove the electrical connector from the headlamp bulb.
  6. Remove the headlamp bulb. Refer to Headlamp Bulb Replacement in Lighting Systems.
  7. Remove the positioning lamp bulb. Refer to Front Position Lamp Replacement in Lighting Systems.

Installation Procedure

  1. Install the positioning lamp bulb. Refer to Front Position Lamp Replacement in Lighting Systems.
  2. Install the headlamp bulb. Refer to Headlamp Bulb Replacement in Lighting Systems.
  3. Install the electrical connector to the headlamp bulb.

  4. Object Number: 362104  Size: SH
  5. Install the headlamp capsule to the headlamp housing assembly.
  6. Install the retaining ring to the headlamp housing assembly.
  7. Install the screws holding the retaining ring to the headlamp housing assembly.

Headlamp Capsule Replacement Domestic

Removal Procedure

  1. Turn OFF the headlamp switch.
  2. Remove the radiator grille. Refer to Grille Replacement in Exterior Trim.

  3. Object Number: 325530  Size: SH
  4. Remove the bolts (5) that retain the composite headlamp to the radiator support.
  5. Do not move the adjustment screws.

  6. Disconnect the electrical connector (1) from the headlamp assembly.
  7. Remove the composite headlamp (4) from the vehicle.

Installation Procedure


    Object Number: 325530  Size: SH
  1. Connect the electrical connector (1) to the headlamp assembly.
  2. Install the composite headlamp (4) to the vehicle.
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the composite headlamp retaining bolts (5) to the radiator support.
  5. Tighten
    Tighten the bolts to 11 N·m (97 lb in).

  6. Install the radiator grille. Refer to Grille Replacement in Exterior Trim.