Removal Procedure
Tools Required
J 21366 Converter
Holding Strap
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cable.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Drain the transmission fluid. Refer to
Automatic Transmission Fluid and Filter Replacement
.
- Remove the shift cable from the transmission shift lever. Refer
to
Shift Cable Replacement
.
- Disconnect the electrical connectors (1,2) from each other.
- Remove the propeller shaft. Refer to
Two-Piece Propeller Shaft Replacement
or
Three-Piece Propeller Shaft Replacement
.
- Remove the park brake assembly. Refer to
Backing Plate Replacement
in Parking Brake.
- Support the transmission with a transmission jack.
- Remove the rear transmission
mount to crossmember nut and washer.
- Remove the transmission crossmember and the bolts.
- Remove the oil level indicator
tube from the transmission.
- Remove the transmission
vent hose from the transmission. Refer to
Transmission Vent Hose Replacement
.
- Disconnect the transmission cooler lines. Refer to
Oil Cooler Hose/Pipe Replacement
.
- Remove the front exhaust pipe from the vehicle. Refer to
Exhaust Pipe Replacement
in Engine
Exhaust.
- Remove the converter housing
cover from the transmission.
- Mark the flywheel and
the torque converter for installation alignment.
Remove the bolts that connect the flywheel to the torque converter.
Important: Support the engine with a jack or a hoist before disconnecting the transmission
from the engine.
- Remove the bolts that secure the engine to the transmission.
- Slide the transmission straight back from the locating pins and
install the J 21366
in
order to prevent the converter from falling out of the bell housing.
- Remove the transmission from the vehicle.
Installation Procedure
- Install the transmission
to the engine by using the following procedure:
• | The torque converter must be seated properly and the J 21366
must be in place. |
• | Support the transmission with a transmission jack. |
• | Raise the transmission into place. Remove the J 21366
. |
• | Slide the transmission straight onto the locating pins while lining
up the marks on the flywheel and the torque converter. |
Important: The torque converter must be flush onto the flywheel and rotate freely
by hand.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the bolts
that secure the transmission to the engine.
Tighten
Tighten the bolts and the studs to 50 N·m (37 lb ft).
- Install the bolts that secure the flywheel to the torque converter.
Tighten to finger tight to insure proper converter seating.
Tighten
Tighten the bolts to 55 N·m (41 lb ft).
- Install the converter
housing cover.
- Install the bolts for the converter housing cover.
Tighten
Tighten the cover bolts to 33 N·m (24 lb ft).
- Connect the transmission cooler lines. Refer to
Oil Cooler Hose/Pipe Replacement
.
- Install the front exhaust pipe to the vehicle. Refer to
Exhaust Pipe Replacement
in Engine
Exhaust.
- Connect the electrical
connectors (1,2) to each other.
- Install the oil level
indicator tube.
- Install the transmission
mount.
Tighten
Tighten the transmission mount bolts to 44 N·m (33 lb ft).
- Install the transmission crossmember and the bolts.
Tighten
Tighten the crossmember to frame bolts to 77 N·m (56 lb ft).
- Remove the transmission jack.
- Install the transmission mount to transmission crossmember washer
and nut.
Tighten
Tighten the nut to 44 N·m (33 lb ft).
- Install the park brake assembly. Refer to
Backing Plate Replacement
in Parking Brake.
- Install the propeller shaft. Refer to
Two-Piece Propeller Shaft Replacement
or
Three-Piece Propeller Shaft Replacement
.
- Install the shift cable. Refer to
Shift Cable Replacement
.
- Lower the vehicle.
- Check the transmission fluid level. Refer to
Fluid Capacity Specifications
.
- Connect the negative battery cable.