Cylinder Head Replacement Left

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

1. Disconnect the battery negative cable.
2. Drain the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
3. Remove the lower intake manifold. Refer to Intake Manifold Replacement .
4. Remove the valve rocker arms and valve pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
5. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement .



6. Remove the sixteen cylinder head bolts.
7. Remove the cylinder head and the gasket. Refer to Cylinder Head Removal (Right) .
8. Clean all sealing surfaces. Refer to Cylinder Head Clean and Inspect .

Tools Required
J 36660-A Torque Angle Meter

1. Install the cylinder head. Refer to Cylinder Head Installation (Right) .
2. Install the exhaust manifold. Refer to Exhaust Manifold Replacement .
3. Install the valve rocker arms and the valve pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
4. Install the lower intake manifold. Refer to Intake Manifold Replacement .
5. Fill the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
6. Connect the battery negative cable. Refer to Battery Cable Replacement in Engine Electrical.

Cylinder Head Replacement Right

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

1. Disconnect the battery negative cable.
2. Drain the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
3. Remove the lower intake manifold. Refer to Intake Manifold Replacement .
4. Remove the valve rocker arms and valve pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
5. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement .



6. Remove the generator. Refer to Generator Replacement in Engine Electrical.
7. Remove the generator and drive belt tensioner bracket using the following procedure:

7.1.	Remove the nut.

7.2.	Remove the three bolts.

7.3.	Slide the generator and drive belt tensioner bracket off of the stud.

7.4.	Remove the stud.




8. Remove the sixteen cylinder head bolts.
9. Remove the cylinder head and the gasket. Refer to Cylinder Head Removal (Right) .
10. Clean all sealing surfaces. Refer to Cylinder Head Clean and Inspect .

Tools Required
J 36660-A Torque Angle Meter

1. Install the cylinder head. Refer to Cylinder Head Installation (Right) .



2. Install the generator and drive belt tensioner bracket using the following procedure:

•	Install the stud.

Tighten
Tighten the stud to 22 N·m (16 lb ft).

•	Loosely assemble the generator and drive belt tensioner bracket over the stud.

•	Install a nut to the stud finger tight.

•	Install the three bolts finger tight.

Tighten
Tighten the nuts and bolts to 44 N·m (32 lb ft).

•	Install the generator. Refer to Generator Replacement in Engine Electrical.

3. Install the exhaust manifold. Refer to Exhaust Manifold Replacement .
4. Install the valve rocker arms and the valve pushrods. Refer to Valve Rocker Arm and Push Rod Replacement .
5. Install the lower intake manifold. Refer to Intake Manifold Replacement .
6. Fill the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
7. Connect the battery negative cable. Refer to Battery Cable Replacement in Engine Electrical.