GM Service Manual Online
For 1990-2009 cars only

The efficient operation and the life of the A/C system is dependent upon the chemical stability of the refrigeration system. When foreign materials such as dirt, air or moisture contaminate the refrigeration system, the following conditions may occur:

    • A change of the stability of the Refrigerant-134a (R-134a) and the Polyalkylene glycol (PAG) oil
    • An effect on the pressure-temperature relationship
    • A reduction in the efficient operation of the A/C system
    • Corrosion of the moving parts
    • Abnormal wear of the moving parts

Observe the following general practices in order to ensure the chemical stability in the system:

    • Before you break a refrigerant connection, wipe away any dirt or oil in order to reduce the possibility of dirt entering the system.
    • Perform one of the following procedures on a broken refrigerant connection as soon as possible.
        This will prevent dirt, moisture or foreign materials from entering the system:
       - Cap the connection.
       - Plug the connection.
       - Tape the connection.
    • Keep your tools clean and dry.
        This includes the following items:
       - The manifold gauge set
       - Replacement parts
    • Ensure that the transfer device and container are exceptionally clean and dry when you are adding PAG refrigerant oil.
        This will ensure that the refrigerant oil remains as moisture-free as possible.
    • Do not leave the A/C system open any longer than necessary.
        When you open the A/C system, have everything that you will need ready and handy so that you will be able to perform the operation in as little time as possible.
    • Any time that you open the A/C system, properly evacuate the system before you recharge the system with R-134a.
    • All service parts are dehydrated and sealed prior to shipping.
        Leave the service parts sealed until just prior to making connections.
    • Ensure that all parts are at room temperature before you uncap the system.
        This prevents condensation of moisture from the air entering the system.
        If, for any reason, you remove the caps, but you do not make the connections, reseal the parts as soon as possible.