Removal Procedure
Important: If you are removing the instrument panel assembly in order to gain access
to other components, remove the instrument panel as a complete assembly.
Refer to the Instrument Panel Removal Procedure below. If you are replacing
the instrument panel, continue with this procedure.
- Disconnect the negative
battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Disable the SIR system. Refer to
Disabling the SIR System
in SIR.
- Remove the IP compartment. Refer to
Instrument Panel Compartment Replacement
.
- Remove the following components from the IP assembly (2):
4.2. | The IP compartment trim plate (1) |
- Remove the inflatable
restraint IP module. Refer to
Inflatable Restraint Instrument Panel Module Replacement
in SIR.
- Remove the front floor console. Refer to
Front Floor Console Replacement
.
- Remove the ashtray lamp bulb. Refer to
Ashtray Lamp Bulb Replacement
in Lighting Systems.
- Remove the radio. Refer to
Radio Replacement
in Entertainment.
- Remove the cigar lighter. Refer to
Cigar Lighter Housing Replacement
.
- Remove the instrument cluster. Refer to
Instrument Cluster Replacement
.
- Using a taped flat bladed tool, gently pry the 2 IP accessory
trim plate switch hole covers (2) located below the hazard and defogger
switches from the IP assembly
- Using a taped flat bladed tool, gently pry the hazard warning
switch (1) from the IP assembly.
- Disconnect the hazard
warning switch electrical connector (2).
- Remove the switch (1) from the vehicle.
- Using a taped flat bladed
tool, gently pry the rear window defogger switch (1) from the IP
assembly, if equipped.
- Disconnect the rear window
defogger switch electrical connector (2), if equipped.
- Remove the switch (1) from the vehicle, if equipped.
- Remove the heater control unit. Refer to
Heater and Air Conditioning Control Replacement
in HVAC Systems-Manual.
- Remove the IP lamp dimmer control. Refer to
Instrument Panel Lamp Dimmer Switch Replacement
.
- Remove the cruise control switch, if equipped. Refer to
Cruise Control Switch Replacement
in Cruise Control.
- Remove the outside remote control rearview mirror switch, if equipped.
Refer to
Power Mirror Switch Replacement
.
- Remove the rear window wiper/washer switch, if equipped. Refer
to
Rear Window Wiper and Washer Switch Replacement
in Wipers/Washer Systems.
- Using a taped flat bladed tool, gently pry and remove the IP accessory
trim plate switch hole covers located next to the switches at the left of
the IP assembly.
- Remove the following components
from the vehicle:
24.1. | The 8 bolts (1 and 4) |
24.2. | The IP drivers knee bolster panels (2 and 3) |
- Remove the steering column. Refer to
Steering Column Replacement
in Steering Wheel and Column.
- Remove the screw (2)
that retains the hood latch release handle (1) to the IP assembly (3).
- Position the hood latch release handle (1) aside in order
to gain the necessary clearance to remove the IP assembly (3).
- Gently pry loose and remove the windshield side garnish moldings.
- Disconnect the 6 IP wiring harness electrical connectors
from the junction block.
- Disconnect the radio antenna cable lead from the extension cable
in the junction block area.
- Remove the connector position assurance (CPA) from the
inflatable restraint sensing and diagnostic module (SDM) electrical
connector.
- Disconnect the sensing and diagnostic module (SDM) electrical
connector.
- Remove the bolt that retains the IP wiring harness ground wire.
The bolt and the ground wire are located to the left front of the sensing
and diagnostic module (SDM).
- Remove the ambient light sensor. Refer to
Daytime Running Lamp (DRL) Ambient Light Sensor Replacement
in
Lighting Systems.
- Remove the 2 bolts (3,6)
that retain each side of the IP assembly (2).
- Fold back the floor panel carpet around the center of the IP assembly (2)
in order to access the 2 center IP mounting bolts (4) at each
side.
- Remove the 2 center IP mounting bolts (4) that retain
each side of the IP assembly (2).
- Remove the bolt (2)
that is located in the steering column area that retains the IP assembly (1).
- Remove the left upper
IP bolt trim cover (1) from the IP assembly (2).
- Remove the right upper
IP bolt trim cover (1) from the IP assembly (2).
- Remove the 2 upper
IP mounting bolts (1) that retain the IP assembly (2).
- Remove the IP assembly (2) from the vehicle.
- Remove the following components
from the IP assembly:
43.2. | The air distribution center duct (1) |
- Remove the following components
from the IP assembly:
44.2. | The windshield defroster outlet duct (2) |
- Remove the screw (3)
from the left side of the rear of the IP assembly (1) that retains
the IP wiring harness (2).
- Remove the 2 screws (1)
from the center of the rear of the IP assembly (3) that retain the
IP wiring harness (2).
- Remove the screw (3)
from the right side of the rear of the IP assembly (1) that retains
the IP wiring harness (2).
- Release the wiring harness
retainers and remove the IP wiring harness (2) from the IP reinforcement (1).
- Remove the following components
from the IP assembly:
49.3. | The IP reinforcement |
49.4. | The left windshield defroster nozzle air deflector (3) |
49.6. | The right windshield defroster nozzle air deflector |
49.8. | The IP compartment door reinforcement (1) |
- Remove the following components
from the IP assembly (3):
50.2. | The IP passengers knee bolster panel (1) |
- Remove the left vent outlet
deflector (2) from the IP assembly.
- Remove the following components
from the IP assembly (1):
52.2. | The center IP bracket (2) |
- Remove the following components
from the IP assembly (3):
53.2. | The left IP bracket (1) |
Installation Procedure
- Install the left IP bracket (1)
to the IP assembly (3). Secure the bracket with the 2 screws (2).
- Install the center IP
bracket (2) to the IP assembly (1). Secure the bracket
with the 3 screws.
- Install the left vent
outlet deflector (2) to the IP assembly.
- Install the IP passengers
knee bolster panel (1) to the IP assembly (3). Secure
the panel with the 4 screws (2).
- Install the IP compartment
door reinforcement (1) to the IP assembly. Secure the reinforcement
with 2 screws.
- Install the right windshield defroster nozzle air deflector to
the IP assembly. Secure the air deflector with the 3 screws.
- Install the left windshield defroster nozzle air deflector (3)
to the IP assembly.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the IP reinforcement to the IP assembly. Secure the reinforcement
with the following:
Tighten
Tighten the IP reinforcement bolts to 23 N·m (17 lb ft).
- Install the IP wiring
harness (2) to the IP reinforcement (1). Secure the harness
with the plastic retainers.
- Install the screw (3)
to the left side of the rear of the IP assembly (1) that retains the
IP wiring harness (2).
- Install the 2 screws (1)
to the center of the rear of the IP assembly (3) that retain the IP
wiring harness (2).
- Install the screw (3)
to the right side of the rear of the IP assembly (1) that retains
the IP wiring harness (2).
- Install the heater duct
to the IP assembly.
- Install the windshield defroster outlet duct (2) to the
IP assembly. Secure the outlet duct with the 4 screws (1).
- Install the air distribution
center duct (1) to the IP assembly. Secure the center duct with
the screw (2).
- Install the IP assembly (2)
to the vehicle. Secure the IP with the 2 upper IP mounting
bolts (1). Do not tighten completely at this time.
- Install the bolt (2)
that is located in the steering column area that retains the IP assembly (1).
Do not tighten completely at this time.
- Install the 2 center
IP mounting bolts (4) at each side that retain the IP assembly (2).
Do not tighten completely at this time.
- Install the 2 bolts (3, 6) at each side that retain
the IP assembly (2).
Tighten
Tighten all of the instrument panel mounting bolts to 23 N·m
(17 lb ft).
- Reposition the floor panel carpet around the center of the IP
assembly (2).
- Install the left upper IP bolt trim cover to the IP assembly.
- Install the right upper IP bolt trim cover to the IP assembly.
- Install the ambient light sensor. Refer to
Daytime Running Lamp (DRL) Ambient Light Sensor Replacement
in
Lighting Systems.
- Install the bolt that
retains the IP wiring harness ground wire. The bolt and the ground wire are
located to the left front of the inflatable restraint sensing and
diagnostic module (SDM).
- Connect the sensing and diagnostic module (SDM) electrical
connector. Secure the connector with the connector position assurance (CPA).
- Connect the radio antenna cable lead to the extension cable in
the junction block area.
- Connect the 6 IP wiring harness electrical connectors to
the junction block.
- Install the windshield side garnish moldings.
- Install the hood latch release handle (1) to the IP assembly (3).
Secure the handle with the screw (2).
- Install the steering column.
Refer to
Steering Column Replacement
in Steering Wheel and Column.
- Install the IP drivers knee bolster panels (2 and 3)
to the vehicle. Secure the bolster panels with the 8 bolts (1 and 4).
- Install the IP lamp dimmer
control. Refer to
Instrument Panel Lamp Dimmer Switch Replacement
.
- Install the outside remote control rearview mirror switch, if
equipped. Refer to
Power Mirror Switch Replacement
.
- Install the cruise control switch, if equipped. Refer to
Cruise Control Switch Replacement
in Cruise Control.
- Install the rear window wiper/washer switch, if equipped. Refer
to
Rear Window Wiper and Washer Switch Replacement
in Wipers/Washer Systems.
- Install the IP accessory trim plate switch hole covers that are
located next to the switches at the left of the IP assembly.
- Install the heater control unit. Refer to
Heater and Air Conditioning Control Replacement
in HVAC Systems-Manual.
- Connect the rear window defogger switch electrical connector (2),
if equipped.
- Install the rear window defogger switch (1) to the IP assembly,
if equipped. Ensure that the retaining tabs are completely engaged.
- Connect the hazard warning
switch electrical connector (2).
- Install the hazard warning switch (1) to the IP assembly.
Ensure that the retaining tabs are completely engaged.
- Install the 2 IP accessory trim plate switch hole covers
that are located below the hazard and defogger switches to the IP assembly.
- Install the instrument cluster. Refer to
Instrument Cluster Replacement
.
- Install the cigar lighter. Refer to
Cigar Lighter Housing Replacement
.
- Install the radio. Refer to
Radio Replacement
in Entertainment.
- Install the ashtray lamp bulb. Refer to
Ashtray Lamp Bulb Replacement
in Lighting Systems.
- Install the front floor console. Refer to
Front Floor Console Replacement
.
- Install the inflatable restraint IP module. Refer to
Inflatable Restraint Instrument Panel Module Replacement
in SIR.
- Install the IP compartment
trim plate (1) to the IP assembly (2). Secure the trim
plate with the 3 screws (3).
- Install the IP compartment. Refer to
Instrument Panel Compartment Replacement
.
- Enable the SIR System. Refer to
Enabling the SIR System
in SIR.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine
Electrical.