The DTC P0455 Evaporative Emission (EVAP) System Leak Detected diagnostic monitors the EVAP system for leaks. The EVAP control system evaporative leak detection diagnostic strategy is based on applying vacuum to the EVAP system and monitoring vacuum decay. The PCM monitors the vacuum level via the fuel tank pressure sensor input. The PCM turns ON the EVAP canister purge valve and the EVAP vent solenoid, allowing engine manifold pressure (vacuum) to draw a small vacuum on the entire evaporative emission system. If a sufficient vacuum cannot be sustained over a given period of time, a large leak (or a malfunction) is indicated with the DTC P0455.
The evaporative emission (EVAP) system as defined by federal regulation includes the following components:
• | Fuel tank |
• | EVAP vent solenoid |
• | Fuel tank pressure sensor |
• | Fuel pipes and hoses |
• | Vapor lines |
• | Fuel filler cap |
• | Fuel tank pressure control valve |
• | Evaporative emission canister |
• | Purge lines |
• | EVAP canister purge valve |
• | The ignition is ON or the engine is running. |
• | Engine coolant temperature between 70°C (158°F) and 110°C (230°F) |
• | Intake air temperature between -7°C (+19°F) and 70°C (158°F) |
• | Barometric pressure more than 75 kPa |
• | Engine speed between 1,000 and 3,000 RPM (A/T), 1,000 and 3,500 RPM (M/T) |
• | Fuel tank level is less than 75 percent |
• | The difference between the maximum internal pressure in the fuel tank and the minimum internal pressure is less than a specified value |
• | Diagnostic may take up to 20 minutes to run. |
• | The Malfunction Indicator Lamp (MIL) will illuminate after two consecutive ignition cycles in which the diagnostic runs with the fault active. |
• | The PCM will record operating conditions at the time the diagnostic fails. This information will be stored in the Freeze Frame buffer. |
• | The MIL will turn off after three consecutive drive cycles without a fault present. |
• | A DTC will clear after 40 consecutive warm-up cycles without a fault. |
• | DTCs can be cleared by using a scan tool or by disconnecting the PCM battery feed. |
A DTC P0455 is more likely to set during city driving. Avoid operating the vehicle for long periods on the highway when validating a DTC P0455.
Check for any of the following conditions:
• | A loose or missing fuel filler (gas) cap |
• | Cracked or punctured EVAP canister |
• | A damaged or disconnected source vacuum line, EVAP purge line, vent hose, or fuel tank vapor line |
• | A faulty or erratic fuel tank pressure sensor can cause a DTC P0455 to set. |
If a DTC P0455 is intermittent, driving the vehicle under the conditions outlined in the Inspection/Maintenance (I/M) section can verify whether the fault is present. Refer to Inspection/Maintenance Evaporative Emission System Set .
A faulty or erratic fuel level sensor can cause DTC P0455 to set. Use the scan tool in order to check the operation of the fuel level sensor. If the accuracy of the fuel level sensor is suspect, refer to DTC P0461 .
For functional checks of the components listed above, Refer to Evaporative Emission Control System Diagnosis .
An intermittent malfunction may be caused by a fault in any of the EVAP control system electrical circuits. Inspect the wiring harness and components for an intermittent condition. Refer to Intermittent Conditions .
If the DTC P0455 is intermittent, driving the vehicle under the following conditions can verify whether the fault is present. Perform the scan tool Clear DTC Information function. Road test the vehicle while monitoring the DTC P0455 diagnostic on the scan tool under the Not Ran Since Code Cleared selection in the DTC Information menu. If a DTC P0455 appears in the Not Ran Since Code Cleared list, the P0455 diagnostic has not yet run. When the DTC P0455 does not appear in the Not Ran Since Code Cleared list, the P0455 diagnostic has run. If the MIL is NOT ILLUMINATED and there is no PENDING DTC Status in DTC Information, the P0455 diagnostic has passed. DTCs MUST BE CLEARED in order to view the CURRENT STATUS of the Not Ran Since Code Cleared list. DO NOT FORGET that the Not Ran Since Code Cleared list only indicates that the test has run, not whether the test passed or failed. The DTC Information screen must be checked for CURRENT or PENDING status, in order to determine the outcome of the diagnostic test involved.
If the DTC P0455 cannot be duplicated, the information included in the Freeze Frame data can be useful in determining vehicle operating conditions when the DTC was first set.
The numbers below refer to the step numbers in the diagnostic table.
The Diagnostic System Check-Engine Controls prompts the technician to complete some basic checks and to store the Freeze Frame data on the scan tool if applicable. This creates an electronic copy of the data taken when the fault occurred. The information is then stored in the scan tool for later reference.
If any other EVAP DTCs except a DTC P0440 are set, diagnose those DTCs first.
This step checks the operation of the EVAP tank pressure control solenoid valve. The EVAP tank pressure control solenoid vacuum valve output control is disabled by the PCM when any DTCs are stored and when engine speed is indicated.
This step checks the EVAP tank pressure control solenoid valve control circuit. A short to ground will keep the EVAP solenoid open and cause the system to fail. The EVAP tank pressure control solenoid vacuum valve output control is disabled by the PCM when any DTCs are stored and when engine speed is indicated.
This step checks the components that supply manifold vacuum to the EVAP canister purge valve.
This step checks the operation of the EVAP canister purge valve. The EVAP canister purge valve duty cycle control is disabled by the PCM when any DTCs are stored and when engine speed is indicated.
This step checks the operation of the EVAP canister vent solenoid. Output controls can be found on the scan tool under Special Functions. The EVAP canister vent solenoid output control is disabled by the PCM when any DTCs are stored or when engine speed is indicated.
This step checks the EVAP canister vent solenoid control circuit. The EVAP canister vent solenoid output control is disabled by the PCM when any DTCs are stored and when engine speed is indicated.
This step uses tools from the EVAP Pressure/Purge Cart Diagnostic Station, in order to determine whether EVAP control system is sealed sufficiently to be pressurized. Any leak that is found must be located and repaired before continuing with the diagnosis.
Use the ultrasonic leak detector in order to locate any leaks after pressurizing the EVAP system.
This step checks the EVAP canister for blockage or restrictions.
This step checks whether the malfunction that caused the DTC P0455 is still present. Driving the vehicle under these conditions will verify whether the fault is present. After performing the scan tool Clear DTC Information function, the DTC P0455 diagnostic can be monitored on the scan tool under the Not Ran Since Code Cleared selection in the DTC Information menu. If DTC P0455 appears in the Not Ran Since Code Cleared list, the DTC P0455 diagnostic has not yet run. When DTC P0455 does not appear in the Not Ran Since Code Cleared list, the DTC P0455 diagnostic has run. If the MIL is NOT illuminated and there is no Pending DTC Status in DTC Information, the DTC P0455 diagnostic has passed. The DTCs MUST be cleared in order to view the Current Status of the Not Ran Since Code Cleared list. DO NOT forget that the Not Ran Since Code Cleared list only indicates that the test has run, not whether the test passed or failed. The DTC Information screen must be checked for Current or Pending status in order to determine the outcome of the diagnostic test involved.
Step | Action | Value(s) | Yes | No | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Schematic Reference: Engine Controls Schematics | ||||||||||||||||
Did you perform the Diagnostic System Check-Engine Controls? | -- | Go to Step 2 | ||||||||||||||
Are any other EVAP codes set with the exception of the P0440? | -- | Go to Step 3 | ||||||||||||||
3 | Visually inspect the entire EVAP control system for any of the following conditions:
Did you find a problem? | -- | Go to Step 21 | Go to Step 4 | ||||||||||||
4 |
Caution: Do not breathe the air through the EVAP component tubes or hoses. The fuel vapors inside the EVAP components may cause personal injury.
Important: There will be some resistance, but air should flow steadily through the valve. Does the air flow through the valve to the tank port side? | -- | Go to Step 5 | Go to Step 29 | ||||||||||||
5 |
Important: The fuel tank pressure control valve will not allow air to flow from the tank port side to the canister port side until the pressure on the tank port side is more than 3.5 kPa (0.5 psi).
Did the fuel tank pressure control valve pass both checks? | 15 in Hg | Go to Step 6 | Go to Step 29 | ||||||||||||
Did the air pass through the valve and out through the manifold vacuum side? | -- | Go to Step 7 | Go to Step 8 | |||||||||||||
7 |
Was a repair necessary? | -- | Go to Step 35 | Go to Step 10 | ||||||||||||
8 |
Did the test lamp illuminate? | -- | Go to Step 9 | Go to Step 23 | ||||||||||||
Did the test lamp indicate that the EVAP tank pressure control solenoid valve control circuit passed both checks? | -- | Go to Step 33 | Go to Step 32 | |||||||||||||
Was a repair necessary? | -- | Go to Step 35 | Go to Step 11 | |||||||||||||
Did the EVAP canister purge valve pass both inspections? | -- | Go to Step 14 | Go to Step 12 | |||||||||||||
12 |
Is the test lamp ON? | -- | Go to Step 13 | Go to Step 23 | ||||||||||||
13 |
Did the test lamp flash and then illuminate fully as the duty cycle reached 100 percent? | -- | Go to Step 31 | Go to Step 30 | ||||||||||||
14 |
Does the solenoid hold vacuum? | 15 in Hg | Go to Step 27 | Go to Step 15 | ||||||||||||
Did the solenoid hold vacuum? | 15 in Hg | Go to Step 16 | Go to Step 17 | |||||||||||||
16 | Use the scan tool to command the EVAP canister vent solenoid OFF while the EVAP canister vent solenoid is still holding vacuum from Step 15. Did the vacuum drop to the specified value? | 0 in Hg | Go to Step 19 | Go to Step 24 | ||||||||||||
17 |
Did the test lamp illuminate? | -- | Go to Step 18 | Go to Step 23 | ||||||||||||
Did the test lamp illuminate? | -- | Go to Step 28 | Go to Step 26 | |||||||||||||
Does the pressure decrease to less than the second specified value within 2 minutes? | 28 mm Hg (15 in Hg) 18.6 mm Hg (10 in Hg) | Go to Step 20 | Go to Step 22 | |||||||||||||
Were any leaks found? | 56 mm Hg (30 in Hg) | Go to Step 21 | Go to Step 22 | |||||||||||||
21 | Replace any leaking or faulty EVAP control system components. Is the action complete? | -- | Go to Step 35 | -- | ||||||||||||
Did the vacuum gauge read any pressure? | 18.6 mm Hg (10 in Hg) | Go to Step 25 | Go to Diagnostic Aids | |||||||||||||
23 | Repair the open in the BLU/BLK wire between terminal 1 and the main relay. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | Go to Step 35 | -- | ||||||||||||
24 |
Was a repair necessary? | -- | Go to Step 35 | Go to Step 34 | ||||||||||||
25 | Replace the EVAP canister. Refer to Evaporative Emission Canister Replacement . Is the action complete? | -- | Go to Step 35 | -- | ||||||||||||
26 |
Was a repair necessary? | -- | Go to Step 35 | Go to Step 34 | ||||||||||||
27 | Inspect the EVAP canister vent solenoid vacuum hoses for restrictions and repair as necessary. Was a repair necessary? | -- | Go to Step 35 | Go to Step 28 | ||||||||||||
28 | Replace the EVAP canister vent solenoid. Refer to Evaporative Emission Canister Vent Solenoid Valve Replacement . Is the action complete? | -- | Go to Step 35 | -- | ||||||||||||
29 | Replace the fuel tank pressure control valve. Refer to Fuel Tank Pressure Control Valve Replacement . Is the action complete? | -- | Go to Step 35 | -- | ||||||||||||
30 |
Was a repair necessary? | -- | Go to Step 35 | Go to Step 34 | ||||||||||||
31 | Replace the EVAP canister purge valve. Refer to Evaporative Emission Canister Purge Solenoid Valve Replacement . Is the action complete? | -- | Go to Step 35 | -- | ||||||||||||
32 |
Was a repair necessary? | -- | Go to Step 35 | Go to Step 34 | ||||||||||||
33 | Replace the EVAP tank pressure control solenoid valve. Refer to Evaporative Emission Canister Vent Solenoid Valve Replacement . Is the action complete? | -- | Go to Step 35 | -- | ||||||||||||
34 | Replace the PCM. Refer to Powertrain Control Module Replacement . Is the replacement complete? | -- | Go to Step 35 | -- | ||||||||||||
Does the DTC run and pass? | -- | Go to Step 36 | Go to Step 2 | |||||||||||||
36 | With a scan tool, observe the stored information, Capture Info. Does the scan tool display any DTCs that you have not diagnosed? | -- | System OK |