Removal Procedure
- Remove two-thirds of the brake fluid from the master cylinder
reservoir using a siphon (or equivalent).
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires
and Wheels.
- Position the C-clamp around
the outer pad (2) and caliper. Tighten the clamp until the piston bottoms
in its bore.
- Remove the 2 mounting
bolts, the caliper (1), and the caliper bracket (2).
- Lift the caliper and the caliper bracket, along with the brake
pads, off of the rotor.
Notice: Do not allow the brake components to hang from the flexible
brake hoses. Damage to the brake hoses could result.
- Suspend the caliper and
the caliper bracket (1) with a wire (2) in order to prevent
damage to the brake hose.
- Inspect the brake rotor for thickness variation. Refer to
Brake Rotor Thickness Variation Check
.
- Inspect the brake rotor for lateral runout. Refer to
Brake Rotor Lateral Runout Check
.
- Inspect the brake rotor surface. Refer to
Brake Rotor Tolerance
.
- Remove the brake rotor from the wheel hub. If necessary, install
two 8 mm bolts into the rotor. Tighten the bolts in order to force
the rotor off of the wheel hub.
Installation Procedure
- Install the brake rotor to the hub.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Place the caliper (1)
and the caliper bracket (2) into position. Secure the caliper and the
caliper bracket with the 2 caliper bracket mounting bolts.
Tighten
Tighten the bolts to 85 N·m (61.5 lb ft).
- Install the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires
and Wheels.
- Lower the vehicle.
- Fill the master cylinder reservoir. Refer to
Master Cylinder Reservoir Filling
in Hydraulic Brakes.
- Start the engine.
- Press the brake pedal several times in order to position the caliper
piston.