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For 1990-2009 cars only

Instrument Panel Replacement Removal Procedure

Important: If you are removing the instrument panel in order to gain access to other components, you may remove the instrument panel as a complete assembly. Refer to the Instrument Panel Removal Procedure below. If you are replacing the instrument panel, continue with this procedure.


    Object Number: 477532  Size: SH

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cable.
  2. Caution: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions:

       • Air bag deployment
       • Personal injury
       • Unnecessary SIR system repairs
    In order to avoid the above conditions, observe the following guidelines:
       • Refer to SIR Component Views in order to determine if you are performing service on or near the SIR components or the SIR wiring.
       • If you are performing service on or near the SIR components or the SIR wiring, disable the SIR system. Refer to Disabling the SIR System.

  3. Disable the SIR. Refer to Disabling the SIR System in SIR.
  4. Remove the IP compartment. Refer to Instrument Panel Compartment Replacement .
  5. Remove the following components from the instrument panel (2):
  6. 4.1. The 3 screws (3)
    4.2. The IP compartment trim plate (1)

    Object Number: 477544  Size: SH
  7. Remove the inflatable restraint IP module. Refer to Inflatable Restraint Instrument Panel Module Replacement in SIR.
  8. Remove the front floor console. Refer to Front Floor Console Replacement .
  9. Remove the ashtray lamp bulb. Refer to Ashtray Lamp Bulb Replacement in Lighting Systems.
  10. Remove the radio. Refer to Radio Replacement in Entertainment.
  11. Remove the cigar lighter. Refer to Cigar Lighter Housing Replacement .
  12. Remove the instrument cluster. Refer to Instrument Cluster Replacement .
  13. Using a taped flat bladed tool, gently pry the 2 IP accessory trim plate switch hole covers (2) located below the hazard and defogger switches from the instrument panel.
  14. Using a taped flat bladed tool, gently pry the hazard warning switch (1) from the instrument panel.

  15. Object Number: 477543  Size: SH
  16. Disconnect the hazard warning switch electrical connector (2).
  17. Remove the switch (1) from the vehicle.

  18. Object Number: 477545  Size: SH
  19. Using a taped flat bladed tool, gently pry the rear window defogger switch (1) from the instrument panel, if equipped.

  20. Object Number: 477547  Size: SH
  21. Disconnect the rear window defogger switch electrical connector (2), if equipped.
  22. Remove the switch (1) from the vehicle, if equipped.
  23. Remove the heater control unit. Refer to Control Assembly Replacement in Heating and Ventilation (Non A/C) or HVAC Systems with A/C - Manual.
  24. Remove the IP lamp dimmer control. Refer to Instrument Panel Lamp Dimmer Switch Replacement .
  25. Remove the cruise control switch, if equipped. Refer to Cruise Control Switch Replacement in Cruise Control.
  26. Remove the outside remote control rearview mirror switch, if equipped. Refer to Power Mirror Switch Replacement .
  27. Remove the rear window wiper/washer switch, if equipped. Refer to Rear Window Wiper and Washer Switch Replacement in Wipers/Washer Systems.
  28. Using a taped flat bladed tool, gently pry and remove the IP accessory trim plate switch hole covers located next to the switches at the left of the instrument panel.

  29. Object Number: 477550  Size: SH
  30. Remove the following components from the vehicle:
  31. 24.1. The 8 bolts (1 and 4)
    24.2. The IP drivers knee bolster panels (2 and 3)
  32. Remove the steering column. Refer to Steering Column Replacement in Steering Wheel and Column - Standard or Steering Column Replacement in Steering Wheel and Column - Tilt.

  33. Object Number: 477551  Size: SH
  34. Remove the screw (2) which secures the hood latch release handle (1) to the instrument panel (3).
  35. Position the hood latch release handle (1) aside in order to gain the necessary clearance to remove the instrument panel (3).
  36. Gently pry loose and remove the windshield side garnish moldings.
  37. Disconnect the 6 IP wiring harness electrical connectors from the junction block.
  38. Disconnect the radio antenna cable lead from the extension cable in the junction block area.
  39. Remove the connector position assurance (CPA) from the inflatable restraint sensing and diagnostic module (SDM) electrical connector.
  40. Disconnect the sensing and diagnostic module (SDM) electrical connector.
  41. Remove the bolt which secures the IP wiring harness ground wire. The bolt and ground wire are located to the left front of the sensing and diagnostic module (SDM).
  42. Remove the ambient light sensor. Refer to Daytime Running Lamp (DRL) Ambient Light Sensor Replacement in Lighting Systems.

  43. Object Number: 477555  Size: SH
  44. Remove the 2 bolts (3,6) which secure the instrument panel (2) at each side.
  45. Fold back the floor panel carpet around the center of the instrument panel (2) in order to access the 2 center IP mounting bolts (4) at each side.
  46. Remove the 2 center IP mounting bolts (4) which secure the instrument panel (2) at each side.

  47. Object Number: 477554  Size: SH
  48. Remove the bolt (2) located in the steering column area which secures the instrument panel (1).

  49. Object Number: 477552  Size: SH
  50. Remove the left upper IP bolt trim cover (1) from the instrument panel (2).

  51. Object Number: 477553  Size: SH
  52. Remove the right upper IP bolt trim cover (1) from the instrument panel (2).

  53. Object Number: 477555  Size: SH
  54. Remove the 2 upper IP mounting bolts (1) which secure the instrument panel (2).
  55. Remove the instrument panel (2) from the vehicle.

  56. Object Number: 477520  Size: SH
  57. Remove the following components from the instrument panel:
  58. 43.1. The screw (2)
    43.2. The air distribution center duct (1)

    Object Number: 477521  Size: SH
  59. Remove the following components from the instrument panel:
  60. 44.1. The 4 screws (1)
    44.2. The windshield defroster outlet duct (2)
    44.3. The heater duct

    Object Number: 477526  Size: SH
  61. Remove the screw (3) from the left side of the rear of the instrument panel (1) which secures the IP wiring harness (2).

  62. Object Number: 477525  Size: SH
  63. Remove the 2 screws (1) from the center of the rear of the instrument panel (3) which secure the IP wiring harness (2).

  64. Object Number: 477526  Size: SH
  65. Remove the screw (3) from the right side of the rear of the instrument panel (1) which secures the IP wiring harness (2).

  66. Object Number: 477522  Size: SH
  67. Release the wiring harness retainers and remove the IP wiring harness (2) from the IP reinforcement (1).

  68. Object Number: 477527  Size: SH
  69. Remove the following components from the instrument panel:
  70. 49.1. The 10 screws
    49.2. The 4 bolts
    49.3. The IP reinforcement
    49.4. The left windshield defroster nozzle air deflector (3)
    49.5. The 3 screws
    49.6. The right windshield defroster nozzle air deflector
    49.7. The 2 screws
    49.8. The IP compartment door reinforcement (1)

    Object Number: 477529  Size: SH
  71. Remove the following components from the instrument panel (3):
  72. 50.1. The 4 screws (2)
    50.2. The IP passengers knee bolster panel (1)

    Object Number: 477527  Size: SH
  73. Remove the left vent outlet deflector (2) from the instrument panel.

  74. Object Number: 477528  Size: SH
  75. Remove the following components from the instrument panel (1):
  76. 52.1. The 3 screws
    52.2. The center IP bracket (2)

    Object Number: 477531  Size: SH
  77. Remove the following components from the instrument panel (3):
  78. 53.1. The 2 screws (2)
    53.2. The left IP bracket (1)

Instrument Panel Replacement Installation Procedure


    Object Number: 477531  Size: SH
  1. Install the left IP bracket (1) to the instrument panel (3). Secure the bracket with the 2 screws (2).

  2. Object Number: 477528  Size: SH
  3. Install the center IP bracket (2) to the instrument panel (1). Secure the bracket with the 3 screws.

  4. Object Number: 477527  Size: SH
  5. Install the left vent outlet deflector (2) to the instrument panel.

  6. Object Number: 477529  Size: SH
  7. Install the IP passengers knee bolster panel (1) to the instrument panel (3). Secure the panel with the 4 screws (2).

  8. Object Number: 477527  Size: SH
  9. Install the IP compartment door reinforcement (1) to the instrument panel. Secure the reinforcement with 2 screws.
  10. Install the right windshield defroster nozzle air deflector to the instrument panel. Secure the air deflector with the 3 screws.
  11. Install the left windshield defroster nozzle air deflector (3) to the instrument panel.
  12. Install the IP reinforcement to the instrument panel. Secure the reinforcement with the following:
  13. 8.1. The 10 screws
    8.2. The 4 bolts

    Object Number: 477522  Size: SH
  14. Install the IP wiring harness (2) to the IP reinforcement (1). Secure the harness with the plastic retainers.

  15. Object Number: 477526  Size: SH
  16. Install the screw (3) to the left side of the rear of the instrument panel (1) which secures the IP wiring harness (2).

  17. Object Number: 477525  Size: SH
  18. Install the 2 screws (1) to the center of the rear of the instrument panel (3) which secure the IP wiring harness (2).

  19. Object Number: 477526  Size: SH
  20. Install the screw (3) to the right side of the rear of the instrument panel (1) which secures the IP wiring harness (2).

  21. Object Number: 477521  Size: SH
  22. Install the heater duct to the instrument panel.
  23. Install the windshield defroster outlet duct (2) to the instrument panel. Secure the outlet duct with the 4 screws (1).

  24. Object Number: 477520  Size: SH
  25. Install the air distribution center duct (1) to the instrument panel. Secure the center duct with the screw (2).

  26. Object Number: 477555  Size: SH
  27. Install the instrument panel (2) to the vehicle. Secure the IP with the 2 upper IP mounting bolts (1). Do not tighten fully.

  28. Object Number: 477554  Size: SH
  29. Install the bolt (2) located in the steering column area which secures the instrument panel (1). Do not tighten fully.

  30. Object Number: 477555  Size: SH
  31. Install the 2 center IP mounting bolts (4) which secure the instrument panel (2) at each side. Do not tighten fully.
  32. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  33. Install the 2 bolts (3,6) which secure the instrument panel (2) at each side.
  34. Tighten
    Tighten all of the instrument panel mounting bolts to 23 N·m (17 lb ft).

  35. Reposition the floor panel carpet around the center of the instrument panel (2).
  36. Install the left upper IP bolt trim cover to the instrument panel.
  37. Install the right upper IP bolt trim cover to the instrument panel.
  38. Install the ambient light sensor. Refer to Daytime Running Lamp (DRL) Ambient Light Sensor Replacement in Lighting Systems.

  39. Object Number: 477551  Size: SH
  40. Install the bolt which secures the IP wiring harness ground wire. The bolt and ground wire are located to the left front of the inflatable restraint sensing and diagnostic module (SDM).
  41. Connect the sensing and diagnostic module (SDM) electrical connector. Secure the connector with the connector position assurance (CPA).
  42. Connect the radio antenna cable lead to the extension cable in the junction block area.
  43. Connect the 6 IP wiring harness electrical connectors to the junction block.
  44. Install the windshield side garnish moldings.
  45. Install the hood latch release handle (1) to the instrument panel (3). Secure the handle with the screw (2).

  46. Object Number: 477550  Size: SH
  47. Install the steering column. Refer to Steering Column Replacement in Steering Wheel and Column - Standard or Steering Column Replacement in Steering Wheel and Column - Tilt.
  48. Install the IP drivers knee bolster panels (2 and 3) to the vehicle. Secure the bolster panels with the 8 bolts (1 and 4).

  49. Object Number: 477547  Size: SH
  50. Install the IP lamp dimmer control. Refer to Instrument Panel Lamp Dimmer Switch Replacement .
  51. Install the outside remote control rearview mirror switch, if equipped. Refer to Power Mirror Switch Replacement .
  52. Install the cruise control switch, if equipped. Refer to Cruise Control Switch Replacement in Cruise Control.
  53. Install the rear window wiper/washer switch, if equipped. Refer to Rear Window Wiper and Washer Switch Replacement in Wipers/Washer Systems.
  54. Install the IP accessory trim plate switch hole covers located next to the switches at the left of the instrument panel.
  55. Install the heater control unit. Refer to Control Assembly Replacement in Heating and Ventilation (Non A/C) or HVAC Systems with A/C - Manual.
  56. Connect the rear window defogger switch electrical connector (2), if equipped.
  57. Install the rear window defogger switch (1) to the instrument panel, if equipped. Ensure that the retaining tabs are fully engaged.

  58. Object Number: 477543  Size: SH
  59. Connect the hazard warning switch electrical connector (2).
  60. Install the hazard warning switch (1) to the instrument panel. Ensure that the retaining tabs are fully engaged.
  61. Install the 2 IP accessory trim plate switch hole covers located below the hazard and defogger switches to the instrument panel.
  62. Install the instrument cluster. Refer to Instrument Cluster Replacement .
  63. Install the cigar lighter. Refer to Cigar Lighter Housing Replacement .
  64. Install the radio. Refer to Radio Replacement in Entertainment.
  65. Install the ashtray lamp bulb. Refer to Ashtray Lamp Bulb Replacement in Lighting Systems.
  66. Install the front floor console. Refer to Front Floor Console Replacement .
  67. Install the inflatable restraint IP module. Refer to Inflatable Restraint Instrument Panel Module Replacement in SIR.

  68. Object Number: 477532  Size: SH
  69. Install the IP compartment trim plate (1) to the instrument panel (2). Secure the trim plate with the 3 screws (3).
  70. Install the IP compartment. Refer to Instrument Panel Compartment Replacement .
  71. Enable the SIR System. Refer to Enabling the SIR System in SIR.
  72. Connect the negative battery cable.

Instrument Panel Removal Procedure


    Object Number: 474199  Size: SH

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cable.
  2. Caution: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions:

       • Air bag deployment
       • Personal injury
       • Unnecessary SIR system repairs
    In order to avoid the above conditions, observe the following guidelines:
       • Refer to SIR Component Views in order to determine if you are performing service on or near the SIR components or the SIR wiring.
       • If you are performing service on or near the SIR components or the SIR wiring, disable the SIR system. Refer to Disabling the SIR System.

  3. Disable the SIR System. Refer to Disabling the SIR System in SIR.
  4. Remove the front floor console. Refer to Front Floor Console Replacement .
  5. Remove the IP compartment. Refer to Instrument Panel Compartment Replacement .
  6. Remove the IP steering column opening trim plate. Refer to Instrument Panel Trim Panel Replacement - Left Side .
  7. Remove the mode control cable (3) at the heater case.

  8. Object Number: 474198  Size: SH
  9. Remove the temperature control cable (1) at the heater case (2).

  10. Object Number: 474194  Size: SH
  11. Remove the fresh/recirc control cable (1) at the blower case (3).
  12. Remove the inflatable restraint IP module. Refer to Inflatable Restraint Instrument Panel Module Replacement in SIR.
  13. Remove the steering column. Refer to Steering Column Replacement in Steering Wheel and Column - Standard or Steering Column Replacement in Steering Wheel and Column - Tilt.

  14. Object Number: 477551  Size: SH
  15. Remove the screw (2) which secures the hood latch release handle (1) to the instrument panel (3).
  16. Position the hood latch release handle (1) aside in order to gain the necessary clearance to remove the instrument panel (3).
  17. Gently pry loose and remove the windshield side garnish moldings.
  18. Disconnect the 6 IP wiring harness electrical connectors from the junction block.
  19. Disconnect the radio antenna cable lead from the extension cable in the junction block area.
  20. Remove the connector position assurance (CPA) from the inflatable restraint sensing and diagnostic module (SDM) electrical connector.
  21. Disconnect the sensing and diagnostic module (SDM) electrical connector.
  22. Remove the bolt which secures the IP wiring harness ground wire. The bolt and ground wire are located to the left front of the sensing and diagnostic module (SDM).
  23. Remove the ambient light sensor. Refer to Daytime Running Lamp (DRL) Ambient Light Sensor Replacement in Lighting Systems.

  24. Object Number: 477555  Size: SH
  25. Remove the 2 bolts (3,6) which secure the instrument panel (2) at each side.
  26. Fold back the floor panel carpet around the center of the instrument panel (2) in order to access the 2 center IP mounting bolts (4) at each side.
  27. Remove the 2 center IP mounting bolts (4) which secure the instrument panel (2) at each side.

  28. Object Number: 477554  Size: SH
  29. Remove the bolt (2) located in the steering column area which secures the instrument panel (1).

  30. Object Number: 477552  Size: SH
  31. Remove the left upper IP bolt trim cover (1) from the instrument panel (2).

  32. Object Number: 477553  Size: SH
  33. Remove the right upper IP bolt trim cover (1) from the instrument panel (2).

  34. Object Number: 477555  Size: SH
  35. Remove the 2 upper IP mounting bolts (1) which secure the instrument panel (2).
  36. Remove the instrument panel (2) from the vehicle.

Instrument Panel Installation Procedure


    Object Number: 477555  Size: SH
  1. Install the instrument panel (2) to the vehicle. Secure the IP with the 2 upper IP mounting bolts (1). Do not tighten fully.

  2. Object Number: 477554  Size: SH
  3. Install the bolt (2) located in the steering column area which secures the instrument panel (1). Do not tighten fully.

  4. Object Number: 477555  Size: SH
  5. Install the 2 center IP mounting bolts (4) which secure the instrument panel (2) at each side. Do not tighten fully.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Install the 2 bolts (3,6) which secure the instrument panel (2) at each side.
  8. Tighten
    Tighten all of the instrument panel mounting bolts to 23 N·m (17 lb ft).

  9. Reposition the floor panel carpet around the center of the instrument panel (2).
  10. Install the left upper IP bolt trim cover to the instrument panel.
  11. Install the right upper IP bolt trim cover to the instrument panel.

  12. Object Number: 477551  Size: SH
  13. Install the ambient light sensor. Refer to Daytime Running Lamp (DRL) Ambient Light Sensor Replacement in Lighting Systems.
  14. Install the bolt which secures the IP wiring harness ground wire. The bolt and ground wire are located to the left front of the inflatable restraint sensing and diagnostic module (SDM).
  15. Connect the sensing and diagnostic module (SDM) electrical connector. Secure the connector with the connector position assurance (CPA).
  16. Connect the radio antenna cable lead to the extension cable in the junction block area.
  17. Connect the 6 IP wiring harness electrical connectors to the junction block.
  18. Install the windshield side garnish moldings.
  19. Install the hood latch release handle (1) to the instrument panel (3). Secure the handle with the screw (2).

  20. Object Number: 474194  Size: SH
  21. Install the steering column. Refer to Steering Column Replacement in Steering Wheel and Column - Standard or Steering Column Replacement in Steering Wheel and Column - Tilt.
  22. Install the inflatable restraint IP module. Refer to Inflatable Restraint Instrument Panel Module Replacement in SIR.
  23. Install the fresh/recirc control cable (1) at the blower case (3).

  24. Object Number: 474198  Size: SH
  25. Install the temperature control cable (1) at the heater case (2).

  26. Object Number: 474199  Size: SH
  27. Install the mode control cable (3) at the heater case.
  28. Adjust the heater control cables as necessary. Refer to the following:
  29. • Temperature Control Cable Adjustment
    • Mode Control Cable Adjustment
    • Vent Control Cable Adjustment
  30. Install the IP steering column opening trim plate. Refer to Instrument Panel Trim Panel Replacement - Left Side .
  31. Install the IP compartment. Refer to Instrument Panel Compartment Replacement .
  32. Install the front floor console. Refer to Front Floor Console Replacement .
  33. Enable the SIR System. Refer to Enabling the SIR System in SIR.
  34. Connect the negative battery cable.