Instrument Panel Replacement Removal Procedure
Important: If you are removing the instrument panel in order to gain access to
other components, you may remove the instrument panel as a complete assembly.
Refer to the Instrument Panel Removal Procedure below. If you are replacing
the instrument panel, continue with this procedure.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cable.
Caution: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions:
• | Unnecessary SIR system repairs |
In order to avoid the above conditions, observe the following guidelines:
• | Refer to SIR Component Views in order to determine if you are performing service on or near the SIR components or the SIR wiring. |
• | If you are performing service on or near the SIR components or the SIR wiring, disable the SIR system. Refer to Disabling the SIR System. |
- Disable
the SIR. Refer to
Disabling the SIR System
in SIR.
- Remove the IP compartment. Refer to
Instrument Panel Compartment Replacement
.
- Remove the following components from the instrument panel (2):
4.2. | The IP compartment trim plate (1) |
- Remove the inflatable
restraint IP module. Refer to
Inflatable Restraint Instrument Panel Module Replacement
in SIR.
- Remove the front floor console. Refer to
Front Floor Console Replacement
.
- Remove the ashtray lamp bulb. Refer to
Ashtray Lamp Bulb Replacement
in Lighting Systems.
- Remove the radio. Refer to
Radio Replacement
in Entertainment.
- Remove the cigar lighter. Refer to
Cigar Lighter Housing Replacement
.
- Remove the instrument cluster. Refer to
Instrument Cluster Replacement
.
- Using a taped flat bladed tool, gently pry the 2 IP accessory
trim plate switch hole covers (2) located below the hazard and defogger
switches from the instrument panel.
- Using a taped flat bladed tool, gently pry the hazard warning
switch (1) from the instrument panel.
- Disconnect the hazard
warning switch electrical connector (2).
- Remove the switch (1) from the vehicle.
- Using a taped flat bladed
tool, gently pry the rear window defogger switch (1) from the instrument
panel, if equipped.
- Disconnect the rear window
defogger switch electrical connector (2), if equipped.
- Remove the switch (1) from the vehicle, if equipped.
- Remove the heater control unit. Refer to Control Assembly Replacement
in Heating and Ventilation
(Non A/C) or HVAC Systems with A/C - Manual.
- Remove the IP lamp dimmer control. Refer to
Instrument Panel Lamp Dimmer Switch Replacement
.
- Remove the cruise control switch, if equipped. Refer to
Cruise Control Switch Replacement
in
Cruise Control.
- Remove the outside remote control rearview mirror switch, if equipped.
Refer to
Power Mirror Switch Replacement
.
- Remove the rear window wiper/washer switch, if equipped. Refer
to
Rear Window Wiper and Washer Switch Replacement
in Wipers/Washer Systems.
- Using a taped flat bladed tool, gently pry and remove the IP accessory
trim plate switch hole covers located next to the switches at the left of
the instrument panel.
- Remove the following components
from the vehicle:
24.1. | The 8 bolts (1 and 4) |
24.2. | The IP drivers knee bolster panels (2 and 3) |
- Remove the steering column. Refer to
Steering Column Replacement
in Steering Wheel and Column - Standard
or
Steering Column Replacement
in Steering Wheel and Column - Tilt.
- Remove the screw (2)
which secures the hood latch release handle (1) to the instrument
panel (3).
- Position the hood latch release handle (1) aside in order
to gain the necessary clearance to remove the instrument panel (3).
- Gently pry loose and remove the windshield side garnish moldings.
- Disconnect the 6 IP wiring harness electrical connectors
from the junction block.
- Disconnect the radio antenna cable lead from the extension cable
in the junction block area.
- Remove the connector position assurance (CPA) from the
inflatable restraint sensing and diagnostic module (SDM) electrical
connector.
- Disconnect the sensing and diagnostic module (SDM) electrical
connector.
- Remove the bolt which secures the IP wiring harness ground wire.
The bolt and ground wire are located to the left front of the sensing and
diagnostic module (SDM).
- Remove the ambient light sensor. Refer to
Daytime Running Lamp (DRL) Ambient Light Sensor Replacement
in Lighting Systems.
- Remove the 2 bolts (3,6)
which secure the instrument panel (2) at each side.
- Fold back the floor panel carpet around the center of the instrument
panel (2) in order to access the 2 center IP mounting bolts (4)
at each side.
- Remove the 2 center IP mounting bolts (4) which
secure the instrument panel (2) at each side.
- Remove the bolt (2)
located in the steering column area which secures the instrument panel (1).
- Remove the left upper
IP bolt trim cover (1) from the instrument panel (2).
- Remove the right upper
IP bolt trim cover (1) from the instrument panel (2).
- Remove the 2 upper
IP mounting bolts (1) which secure the instrument panel (2).
- Remove the instrument panel (2) from the vehicle.
- Remove the following components
from the instrument panel:
43.2. | The air distribution center duct (1) |
- Remove the following components
from the instrument panel:
44.2. | The windshield defroster outlet duct (2) |
- Remove the screw (3)
from the left side of the rear of the instrument panel (1) which
secures the IP wiring harness (2).
- Remove the 2 screws (1)
from the center of the rear of the instrument panel (3) which secure
the IP wiring harness (2).
- Remove the screw (3)
from the right side of the rear of the instrument panel (1) which
secures the IP wiring harness (2).
- Release the wiring harness
retainers and remove the IP wiring harness (2) from the IP reinforcement (1).
- Remove the following components
from the instrument panel:
49.3. | The IP reinforcement |
49.4. | The left windshield defroster nozzle air deflector (3) |
49.6. | The right windshield defroster nozzle air deflector |
49.8. | The IP compartment door reinforcement (1) |
- Remove the following components
from the instrument panel (3):
50.2. | The IP passengers knee bolster panel (1) |
- Remove the left vent outlet
deflector (2) from the instrument panel.
- Remove the following components
from the instrument panel (1):
52.2. | The center IP bracket (2) |
- Remove the following components
from the instrument panel (3):
53.2. | The left IP bracket (1) |
Instrument Panel Replacement Installation Procedure
- Install the left IP bracket (1)
to the instrument panel (3). Secure the bracket with the 2 screws (2).
- Install the center IP
bracket (2) to the instrument panel (1). Secure the bracket
with the 3 screws.
- Install the left vent
outlet deflector (2) to the instrument panel.
- Install the IP passengers
knee bolster panel (1) to the instrument panel (3). Secure
the panel with the 4 screws (2).
- Install the IP compartment
door reinforcement (1) to the instrument panel. Secure the reinforcement
with 2 screws.
- Install the right windshield defroster nozzle air deflector to
the instrument panel. Secure the air deflector with the 3 screws.
- Install the left windshield defroster nozzle air deflector (3)
to the instrument panel.
- Install the IP reinforcement to the instrument panel. Secure the
reinforcement with the following:
- Install the IP wiring
harness (2) to the IP reinforcement (1). Secure the harness
with the plastic retainers.
- Install the screw (3)
to the left side of the rear of the instrument panel (1) which secures
the IP wiring harness (2).
- Install the 2 screws (1)
to the center of the rear of the instrument panel (3) which secure
the IP wiring harness (2).
- Install the screw (3)
to the right side of the rear of the instrument panel (1) which secures
the IP wiring harness (2).
- Install the heater duct
to the instrument panel.
- Install the windshield defroster outlet duct (2) to the
instrument panel. Secure the outlet duct with the 4 screws (1).
- Install the air distribution
center duct (1) to the instrument panel. Secure the center duct with
the screw (2).
- Install the instrument
panel (2) to the vehicle. Secure the IP with the 2 upper IP
mounting bolts (1). Do not tighten fully.
- Install the bolt (2)
located in the steering column area which secures the instrument panel (1).
Do not tighten fully.
- Install the 2 center
IP mounting bolts (4) which secure the instrument panel (2)
at each side. Do not tighten fully.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the 2 bolts (3,6)
which secure the instrument panel (2) at each side.
Tighten
Tighten all of the instrument panel mounting bolts to 23 N·m
(17 lb ft).
- Reposition the floor panel carpet around the center of the instrument
panel (2).
- Install the left upper IP bolt trim cover to the instrument panel.
- Install the right upper IP bolt trim cover to the instrument panel.
- Install the ambient light sensor. Refer to
Daytime Running Lamp (DRL) Ambient Light Sensor Replacement
in Lighting Systems.
- Install the bolt which
secures the IP wiring harness ground wire. The bolt and ground wire are located
to the left front of the inflatable restraint sensing and diagnostic
module (SDM).
- Connect the sensing and diagnostic module (SDM) electrical
connector. Secure the connector with the connector position assurance (CPA).
- Connect the radio antenna cable lead to the extension cable in
the junction block area.
- Connect the 6 IP wiring harness electrical connectors to
the junction block.
- Install the windshield side garnish moldings.
- Install the hood latch release handle (1) to the instrument
panel (3). Secure the handle with the screw (2).
- Install the steering column.
Refer to
Steering Column Replacement
in Steering Wheel and Column - Standard or
Steering Column Replacement
in Steering Wheel and
Column - Tilt.
- Install the IP drivers knee bolster panels (2 and 3)
to the vehicle. Secure the bolster panels with the 8 bolts (1 and 4).
- Install the IP lamp dimmer
control. Refer to
Instrument Panel Lamp Dimmer Switch Replacement
.
- Install the outside remote control rearview mirror switch, if
equipped. Refer to
Power Mirror Switch Replacement
.
- Install the cruise control switch, if equipped. Refer to
Cruise Control Switch Replacement
in
Cruise Control.
- Install the rear window wiper/washer switch, if equipped. Refer
to
Rear Window Wiper and Washer Switch Replacement
in Wipers/Washer Systems.
- Install the IP accessory trim plate switch hole covers located
next to the switches at the left of the instrument panel.
- Install the heater control unit. Refer to Control Assembly Replacement
in Heating and Ventilation
(Non A/C) or HVAC Systems with A/C - Manual.
- Connect the rear window defogger switch electrical connector (2),
if equipped.
- Install the rear window defogger switch (1) to the instrument
panel, if equipped. Ensure that the retaining tabs are fully engaged.
- Connect the hazard warning
switch electrical connector (2).
- Install the hazard warning switch (1) to the instrument
panel. Ensure that the retaining tabs are fully engaged.
- Install the 2 IP accessory trim plate switch hole covers
located below the hazard and defogger switches to the instrument panel.
- Install the instrument cluster. Refer to
Instrument Cluster Replacement
.
- Install the cigar lighter. Refer to
Cigar Lighter Housing Replacement
.
- Install the radio. Refer to
Radio Replacement
in Entertainment.
- Install the ashtray lamp bulb. Refer to
Ashtray Lamp Bulb Replacement
in Lighting Systems.
- Install the front floor console. Refer to
Front Floor Console Replacement
.
- Install the inflatable restraint IP module. Refer to
Inflatable Restraint Instrument Panel Module Replacement
in SIR.
- Install the IP compartment
trim plate (1) to the instrument panel (2). Secure the trim
plate with the 3 screws (3).
- Install the IP compartment. Refer to
Instrument Panel Compartment Replacement
.
- Enable the SIR System. Refer to
Enabling the SIR System
in SIR.
- Connect the negative battery cable.
Instrument Panel Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cable.
Caution: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions:
• | Unnecessary SIR system repairs |
In order to avoid the above conditions, observe the following guidelines:
• | Refer to SIR Component Views in order to determine if you are performing service on or near the SIR components or the SIR wiring. |
• | If you are performing service on or near the SIR components or the SIR wiring, disable the SIR system. Refer to Disabling the SIR System. |
- Disable
the SIR System. Refer to
Disabling the SIR System
in SIR.
- Remove the front floor console. Refer to
Front Floor Console Replacement
.
- Remove the IP compartment. Refer to
Instrument Panel Compartment Replacement
.
- Remove the IP steering column opening trim plate. Refer to
Instrument Panel Trim Panel Replacement - Left Side
.
- Remove the mode control cable (3) at the heater case.
- Remove the temperature
control cable (1) at the heater case (2).
- Remove the fresh/recirc
control cable (1) at the blower case (3).
- Remove the inflatable restraint IP module. Refer to
Inflatable Restraint Instrument Panel Module Replacement
in SIR.
- Remove the steering column. Refer to
Steering Column Replacement
in Steering Wheel and Column - Standard
or
Steering Column Replacement
in Steering Wheel and Column - Tilt.
- Remove the screw (2)
which secures the hood latch release handle (1) to the instrument
panel (3).
- Position the hood latch release handle (1) aside in order
to gain the necessary clearance to remove the instrument panel (3).
- Gently pry loose and remove the windshield side garnish moldings.
- Disconnect the 6 IP wiring harness electrical connectors
from the junction block.
- Disconnect the radio antenna cable lead from the extension cable
in the junction block area.
- Remove the connector position assurance (CPA) from the
inflatable restraint sensing and diagnostic module (SDM) electrical
connector.
- Disconnect the sensing and diagnostic module (SDM) electrical
connector.
- Remove the bolt which secures the IP wiring harness ground wire.
The bolt and ground wire are located to the left front of the sensing and
diagnostic module (SDM).
- Remove the ambient light sensor. Refer to
Daytime Running Lamp (DRL) Ambient Light Sensor Replacement
in Lighting Systems.
- Remove the 2 bolts (3,6)
which secure the instrument panel (2) at each side.
- Fold back the floor panel carpet around the center of the instrument
panel (2) in order to access the 2 center IP mounting bolts (4)
at each side.
- Remove the 2 center IP mounting bolts (4) which
secure the instrument panel (2) at each side.
- Remove the bolt (2)
located in the steering column area which secures the instrument panel (1).
- Remove the left upper
IP bolt trim cover (1) from the instrument panel (2).
- Remove the right upper
IP bolt trim cover (1) from the instrument panel (2).
- Remove the 2 upper
IP mounting bolts (1) which secure the instrument panel (2).
- Remove the instrument panel (2) from the vehicle.
Instrument Panel Installation Procedure
- Install the instrument
panel (2) to the vehicle. Secure the IP with the 2 upper IP
mounting bolts (1). Do not tighten fully.
- Install the bolt (2)
located in the steering column area which secures the instrument panel (1).
Do not tighten fully.
- Install the 2 center
IP mounting bolts (4) which secure the instrument panel (2)
at each side. Do not tighten fully.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the 2 bolts (3,6)
which secure the instrument panel (2) at each side.
Tighten
Tighten all of the instrument panel mounting bolts to 23 N·m
(17 lb ft).
- Reposition the floor panel carpet around the center of the instrument
panel (2).
- Install the left upper IP bolt trim cover to the instrument panel.
- Install the right upper IP bolt trim cover to the instrument panel.
- Install the ambient light
sensor. Refer to
Daytime Running Lamp (DRL) Ambient Light Sensor Replacement
in Lighting Systems.
- Install the bolt which secures the IP wiring harness ground wire.
The bolt and ground wire are located to the left front of the inflatable restraint
sensing and diagnostic module (SDM).
- Connect the sensing and diagnostic module (SDM) electrical
connector. Secure the connector with the connector position assurance (CPA).
- Connect the radio antenna cable lead to the extension cable in
the junction block area.
- Connect the 6 IP wiring harness electrical connectors to
the junction block.
- Install the windshield side garnish moldings.
- Install the hood latch release handle (1) to the instrument
panel (3). Secure the handle with the screw (2).
- Install the steering column.
Refer to
Steering Column Replacement
in Steering Wheel and Column - Standard or
Steering Column Replacement
in Steering Wheel and
Column - Tilt.
- Install the inflatable restraint IP module. Refer to
Inflatable Restraint Instrument Panel Module Replacement
in SIR.
- Install the fresh/recirc control cable (1) at the blower
case (3).
- Install the temperature
control cable (1) at the heater case (2).
- Install the mode control
cable (3) at the heater case.
- Adjust the heater control cables as necessary. Refer to the following:
• | Temperature Control Cable Adjustment |
• | Mode Control Cable Adjustment |
• | Vent Control Cable Adjustment |
- Install the IP steering column opening trim plate. Refer to
Instrument Panel Trim Panel Replacement - Left Side
.
- Install the IP compartment. Refer to
Instrument Panel Compartment Replacement
.
- Install the front floor console. Refer to
Front Floor Console Replacement
.
- Enable the SIR System. Refer to
Enabling the SIR System
in SIR.
- Connect the negative battery cable.