Hydraulic Hose Replacement Hose Replacement
Removal Procedure
- Remove the reservoir (2) cap.
- Remove the dust and the dirt from the hoses (4) .
- Drain the fluid.
- Loosen the nut (3).
- Remove the E-clip (4) from the hose (2).
- Remove the flare nuts
from the hose (2) and the pipe (1) with 2 wrenches (3,4).
- Remove the hydraulic hose
(2) .
- Inspect the hoses (2) for dents, kinks, cracks, dirt and
dust. Replace if necessary.
Installation Procedure
- Install the hydraulic
hose (2) .
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the flare
nuts with the 2 wrenches (3,4).
Tighten
Tighten the flare nuts to 16 N·m (12 lb ft).
- Install the E-clip (4) that
joins the hoses (2) and the pipes (1).
- Fill the reservoir to the MAX level.
- Bleed the system. Refer to
Hydraulic Clutch Bleeding
.
Hydraulic Hose Replacement Pipe Replacement
Removal Procedure
- Remove the reservoir (2) cap.
- Remove the dust and the dirt from the pipes (1) .
- Drain the fluid.
- Loosen the nut (3).
- Remove the E-clip (4) from the pipe (1).
- Remove the flare nuts
from the hose (2) and pipe (1) with 2 wrenches (3,4).
- Remove the hydraulic pipe
(1) .
- Inspect the pipes for dents, kinks, cracks, dirt and
dust. Replace if necessary.
Installation Procedure
- Install the hydraulic
pipe (1) .
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the flare
nuts with 2 wrenches (3,4).
Tighten
Tighten the flare nuts to 16 N·m (12 lb ft).
- Install the E-clip (4) that
joins the hoses (2) and the pipes (1).
- Fill the reservoir to the MAX level.
- Bleed the system. Refer to
Hydraulic Clutch Bleeding
.