GM Service Manual Online
For 1990-2009 cars only

Object Number: 490514  Size: MF
Engine Data Sensors
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The fuel tank pressure sensor responds to changes in the fuel tank pressure or vacuum. The fuel tank pressure sensor signal voltage to the powertrain control module (PCM) varies from a minimum of about 0.2 volts with pressure in the fuel tank to a maximum of more than 4 volts with low pressure in the fuel tank.

Conditions for Running the DTC

    • The barometric pressure is more than 75 kPa.
    • The engine coolant temperature is between -8°C and +110°C (18°F-230°F).
    • The intake air temperature is more than -8°C (+18°F).
    • The fuel tank level is between 25 and 75  percent.
    • The fuel tank pressure is more than or less than the atmospheric pressure.
    • The engine has been running at idle for at least 2 minutes.

Conditions for Setting the DTC

The change in the fuel tank pressure is less than a specified value after completion of EVAP system leak test.

Action Taken When the DTC Sets

    • The PCM illuminates the malfunction indicator lamp (MIL) after 2 consecutive ignition cycles in which the diagnostic runs with the fault active.
    • The PCM records the operating conditions at the time the diagnostic fails. This information is stored in the Freeze Frame buffer.

Conditions for Clearing the MIL/DTC

    • The MIL turns off after 3 consecutively passing trips without a fault present.
    • A history DTC clears after 40 consecutive warm-up cycles without a fault.
    • Perform the scan tool Clear DTC Information function in order to clear the DTC.

Diagnostic Aids

Check for any of the following conditions:

    • A skewed fuel tank pressure sensor may cause DTC P0451 to set. Compare voltage readings with a known good sensor.
    • A plugged sensor air vent hole. Inspect the sensor and clean if necessary.
    • When DTCs P0108, P0113, P0118, P0123, and P0450 are set together, check for an open ground circuit.
    • When DTC P0107, P0122, and P0450 are set together, check for an open reference circuit.

If DTC P0451 is intermittent, driving the vehicle under the following conditions can verify whether the fault is present. Perform the scan tool Clear DTC Information function. Road test the vehicle while monitoring the DTC P0451 diagnostic on the scan tool under the Not Ran Since Code Cleared selection in the DTC Information menu. If a DTC P0451 appears in the Not Ran Since Code Cleared list, the P0451 diagnostic has not yet run. When the DTC P0451 does not appear in the Not Ran Since Code Cleared list, the P0451 diagnostic has run. If the MIL is NOT illuminated, and there is no Pending DTC Status in DTC Information, the P0451 diagnostic has passed. The DTCs MUST be cleared in order to view the Current Status of the Not Ran Since Code Cleared list. DO NOT forget that the Not Ran Since Code Cleared list only indicates that the test has run, not whether the test passed or failed. The DTC Information screen must be checked for Current or Pending status in order to determine the outcome of the diagnostic test involved.

An intermittent malfunction may be caused by a fault in the fuel tank pressure sensor electrical circuit. Inspect the wiring harness and components for any of the following conditions:

    • Any backed-out terminals
    • Any improper mating of terminals
    • Any broken electrical connector locks
    • Any improperly formed or damaged terminals
    • Any faulty terminal-to-wire connections
    • Any physical damage to the wiring harness
    • A broken wire inside the insulation
    • Any corrosion of the electrical connections, the splices, or the terminals

If a DTC P0451 cannot be duplicated, the information included in the Freeze Frame data can be useful in determining the vehicle operating conditions when the DTC was first set.

Test Description

The numbers below refer to the step numbers in the diagnostic table.

  1. The Powertrain OBD System Check prompts the technician to complete some basic checks and store the Freeze Frame data on the scan tool if applicable. This creates an electronic copy of the data taken when the fault occurred. The information is then stored in the scan tool for later reference.

  2. This step determines if a fault is present. Review Freeze Frame data in order to determine the condition of when the DTC set. Always record this information.

  3. This step verifies that the fuel tank pressure sensor accurately reacts to EVAP system pressure changes. This also checks the sensor signal input circuit.

  4. This step checks the operation of the fuel tank pressure control valve.

  5. This step checks the operation of the fuel tank pressure control valve.

  6. This step checks for a stuck EVAP canister vent valve or a clogged inlet air hose at the EVAP canister vent valve .

  7. This step performs an EVAP canister vent solenoid test. The EVAP canister vent valve output control is disabled by the PCM when any DTCs are stored, when engine speed is present, or when the engine operating temperature is less than 80°C (176°F).

  8. This step performs a control circuit test on the EVAP canister vent valve . The EVAP canister vent valve output control is disabled by the PCM when any DTCs are stored, when engine speed is present, and when the engine operating temperature is less than 80°C (176°F).

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Did DTC P0450, P0443, P0440, or P0455 set along with DTC P0451?

--

Go to Diagnostic Trouble Code (DTC) List

Go to Step 3

3

  1. Turn OFF the ignition.
  2. Remove the fuel filler cap.
  3. Turn ON the ignition, leaving the engine off.
  4. Select the fuel tank pressure (FTP) sensor parameter on the scan tool.

Is the pressure within the specified range?

0.0-0.9 mm Hg (0.0-0.5 in. H2O)

Go to Step 12

Go to Step 4

4

  1. Remove the fuel tank. Refer to Fuel Tank Replacement .
  2. Remove the FTP sensor from the fuel tank. Refer to Fuel Tank Pressure Sensor Replacement .
  3. Visually inspect the sensor air vent hole and the air pressure inlet passage for clogging.

Was any blockage found?

--

Go to Step 21

Go to Step 5

5

  1. Turn ON the ignition, leaving the engine off.
  2. Disconnect the FTP sensor electrical connector.
  3. Measure the voltage at the harness side of the FTP sensor terminal 3 with a digital multimeter (DMM).

Does the voltage equal the specified value?

5.0 V

Go to Step 7

Go to Step 6

6

Check for an open or a short in the 5 volt reference circuit between the FTP sensor and the PCM. Repair as necessary.

Was a repair necessary?

--

Go to Step 29

Go to Step 25

7

Probe terminal 2 of the FTP sensor on the harness side with a test lamp connected to B+.

Does the test lamp illuminate?

--

Go to Step 9

Go to Step 8

8

  1. Check for an open in the sensor ground circuit between the FTP sensor and the PCM.
  2. Repair as necessary.

Was a repair necessary?

--

Go to Step 29

Go to Step 25

9

  1. Connect the FTP sensor electrical connector.
  2. Backprobe terminal 1 of the the FTP sensor connector with a DMM connected to ground.
  3. Measure the voltage with the DMM set to the DC scale.

Is the voltage within the specified range?

2.0 - 2.7 V

Go to Step 10

Go to Step 26

10

Apply a small amount of vacuum to the FTP sensor while observing the voltage on the DMM.

Does the voltage drop when the vacuum is applied?

--

Go to Step 11

Go to Step 27

11

  1. Check for an open in the FTP sensor signal circuit between the FTP sensor and the PCM.
  2. Repair as necessary.

Was a repair necessary?

--

Go to Step 29

Go to Step 25

12

Caution: Do not breathe the air through the EVAP component tubes or hoses. The fuel vapors inside the EVAP components may cause personal injury.

  1. Remove the FTP control valve. Refer to Fuel Tank Pressure Control Valve Replacement .
  2. Important: There will be some resistance, but air should flow steadily through the valve.

  3. From the canister port, blow air through the valve.

Did air flow through the valve to the tank port side?

--

Go to Step 13

Go to Step 28

13

    Important: The FTP control valve will not allow air to flow from the tank side port to the canister side port until the pressure on the tank side is more than 3.5 kPa (0.5 psi).

  1. From the tank side port, blow HARD through the valve. Air should flow through to the canister port.
  2. Apply the specified value of vacuum to the vacuum port of the fuel tank pressure control valve with a hand held vacuum pump.
  3. With the vacuum applied, blow GENTLY through the tank side port. Air should flow easily through to the canister port.

Does the FTP control valve pass both checks?

15 in Hg

Go to Step 14

Go to Step 28

14

  1. Turn OFF the ignition.
  2. Remove the canister hose from the EVAP canister vent valve.
  3. Apply the specified value of vacuum to the canister side of the EVAP canister vent valve with the hand vacuum pump.

Does the valve hold the vacuum?

15 in. Hg

Go to Step 22

Go to Step 15

15

  1. Turn ON the ignition, leaving the engine off.
  2. Use a scan tool in order to command the EVAP canister vent valve ON.
  3. Apply the specified value of vacuum to the canister side of the EVAP canister vent valve with the hand vacuum pump.

Does the valve hold the vacuum?

15 in. Hg

Go to Step 16

Go to Step 17

16

While the EVAP canister vent valve is still holding the vacuum from Step 15, use the scan tool to command the EVAP canister vent valve OFF.

Does the vacuum decrease to the specified value?

0.0 in. Hg

Go to Diagnostic Aids

Go to Step 24

17

  1. Turn OFF the ignition.
  2. Disconnect the electrical connector from the EVAP canister vent valve .
  3. Turn ON the ignition, leaving the engine off.
  4. Probe the harness side of terminal 1 of the EVAP canister vent valve with a test lamp connected to ground.

Does the test lamp illuminate?

--

Go to Step 18

Go to Step 19

18

  1. Use a scan tool in order to command the EVAP canister vent valve ON.
  2. Probe the harness side of terminal 2 of the EVAP canister vent valve with a test lamp connected to B+.

Did the test lamp illuminate?

--

Go to Step 23

Go to Step 20

19

Repair the open or the short in the BLU/BLK wire between terminal 1 of EVAP canister vent valve and the main relay. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 29

--

20

  1. Check for an open in the control circuit of the EVAP canister vent valve between the EVAP canister vent valve and the PCM.
  2. Repair as necessary. Refer to Wiring Repairs in Wiring Systems.

Was a repair necessary?

--

Go to Step 29

Go to Step 25

21

Clean the sensor air passage.

Is the action complete?

--

Go to Step 29

--

22

Inspect the vacuum hoses to the EVAP canister vent valve for restrictions and repair as necessary.

Was a repair necessary?

--

Go to Step 29

Go to Step 23

23

Replace the EVAP canister vent valve. Refer to Evaporative Emission Canister Vent Solenoid Replacement .

Is the action complete?

--

Go to Step 29

--

24

  1. Check for a short to ground in the control circuit of the EVAP canister vent valve between the EVAP canister vent valve and the PCM.
  2. Repair as necessary. Refer to Wiring Repairs in Wiring Systems.

Was a repair necessary?

--

Go to Step 29

Go to Step 25

25

Important: The replacement PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 29

--

26

  1. Check for a short in the fuel tank pressure sensor signal circuit between the FTP sensor and the PCM.
  2. Repair as necessary. Refer to Wiring Repairs in Wiring Systems.

Was a repair necessary?

--

Go to Step 29

Go to Step 27

27

Replace the FTP sensor. Refer to Fuel Tank Pressure Sensor Replacement .

Is the action complete?

--

Go to Step 29

--

28

Replace the FTP control valve. Refer to Fuel Tank Pressure Control Valve Replacement .

Is the action complete?

--

Go to Step 29

--

29

  1. Clear the scan tool information and road test the vehicle within the Freeze Frame conditions that set the DTC.
  2. Review the scan tool data and check for DTCs. The repair is complete if no DTCs are stored.

Are any DTCs displayed on the scan tool?

--

Go to Diagnostic Trouble Code (DTC) List

System OK