GM Service Manual Online
For 1990-2009 cars only
Table 1: IAC Valve Terminal (Pin) Location

Object Number: 490624  Size: MF
IAC Valve, MAF Sensor and VSS
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The powertrain control module (PCM) controls the idle air control (IAC) valve in order to regulate the air flow through the idle air bypass passage. The amount of air flowing through the idle air bypass passage determines the idle speed. The PCM directs the IAC valve according to changes in engine load. A stalling or poor idle concern could be caused by an IAC valve that is not operating properly.

Diagnostic Aids

Any condition that can affect engine performance at idle, can affect the performance of the IAC system. A careful visual/physical inspection of the engine is necessary when the scan tool indicates that the Engine Speed or the IAC Duty Cycle readings are out of range.

A warm engine that is idling too slow, with a high IAC Duty Cycle (50 percent or more), may have an open in the ignition positive voltage circuit to terminal 5.

A warm engine that is idling too fast, with a low IAC Duty Cycle (15 percent or less), may have an open in the ignition positive voltage circuit to terminal 2.

An intermittent IAC system concern may be caused by poor electrical connections in the IAC valve circuits.

Thoroughly check any circuitry that is suspected of causing an intermittent complaint for the following conditions:

    • A poor connection
    • Rubbed through wire insulation
    • A broken wire inside the insulation
    • Physical damage to the wiring harness
    • Backed out terminals
    • Improper mating of terminals
    • Broken electrical connector locks
    • Improperly formed or damaged terminals
    • Improper terminal to wire connections
    • Corrosion of electrical connections, splices, or terminals

Refer to the following procedures in Wiring Systems:

    •  Testing for Intermittent Conditions and Poor Connections
    •  Circuit Testing
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs
    •  Connector Repairs

Use the following table in order to locate the correct terminals to test during diagnosis. The table layout corresponds to the pin location of the IAC valve electrical terminals.

IAC Valve Terminal (Pin) Location

Lock Tab

3

2

1

6

5

4

Test Description

The numbers below refer to the step numbers in the diagnostic table.

  1. The Powertrain OBD System Check prompts the technician to complete some basic checks and store the Freeze Frame data on the scan tool if applicable. This creates an electronic copy of the data taken when the fault occurred. The information is then stored in the scan tool for later reference.

  2. This step tests whether the PCM can operate the IAC valve with the scan tool. The IAC valve can be commanded to increase/decrease engine speed by using the scan tool's RPM control function. The RPM control function of the scan tool is disabled when any DTCs are set, and when the engine is below the normal operating temperature of 80°C (176°F).

  3. This step checks the operation of the electrical load idle-up circuits. If there is no increase in the IAC Duty Cycle percentage when the accessory is turned ON, the idle-up circuit may be inoperative or always ON.

  4. This step checks the operation of the A/C idle-up circuits. If there is no increase in the IAC Duty Cycle percentage when the A/C compressor is engaged, the idle-up circuit may be inoperative or always ON.

  5. This step checks the electrical circuits between the IAC valve and the PCM.

  6. This step checks whether the PCM is attempting to control the IAC valve. Each IAC coil control circuit should indicate high voltage (12 volts or more) and then low voltage (0.0-1.0 volts) as the PCM commands changes in the engine speed. Remember to clear any DTCs and run the engine to normal operating temperature before attempting RPM control with the scan tool.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Is there a CURRENT or PENDING DTC P0505 set?

--

Go to DTC P0505 Idle Control System

Go to Step 3

3

  1. Start the engine.
  2. Run the engine until normal operating temperature is reached.
  3. Observe the Engine Speed and IAC Duty Cycle parameters on the scan tool.

Are the Engine Speed and IAC Duty Cycle within the specified values?

700-800 RPM in Neutral

10% to 30% IAC Duty

Go to Step 5

Go to Step 4

4

  1. Operate the engine at normal operating temperature.
  2. Select RPM Control, under IAC System, in the Special Functions menu of the scan tool.
  3. Command the IAC valve to increase engine speed and decrease engine speed with the scan tool.

Did the engine speed increase and decrease when commanded by the scan tool?

--

Go to Step 5

Go to Step 8

5

  1. Start the engine.
  2. Place the transmission in NEUTRAL.
  3. Operate the following accessories one at a time, while observing the Engine Speed and IAC Duty Cycle parameters on the scan tool.
  4. • Turn ON the headlights.
    • Turn ON the HVAC blower motor while leaving the A/C OFF.

Did the Engine Speed stay within the specified values while the IAC Duty Cycle increased 2 to 3 percent?

700-800 RPM in Neutral

Go to Step 6

Go to Electrical/Accessory Load Idle-Up Signal Diagnosis

6

Turn ON the HVAC blower motor and the air conditioning, if equipped.

Is the Engine Speed within the specified values and did the IAC Duty Cycle increase 4 to 12 percent when the A/C compressor was operating?

800-900 RPM in Neutral

Go to Step 7

Go to Air Conditioning (A/C) Idle Circuit Diagnosis

7

  1. Turn OFF all accessories.
  2. Ensure that the engine is operating at normal temperatures.
  3. Observe the Engine Speed and IAC Duty Cycle parameters on the scan tool.

Are the Engine Speed and IAC Duty Cycle within the specified values?

700-800 RPM in Neutral

10% to 30% IAC Duty

System OK

Go to Rough, Unstable, or Incorrect Idle and Stalling

8

  1. Turn OFF the ignition.
  2. Disconnect the IAC valve electrical connector.
  3. Use a DMM to measure the resistance of the following IAC valve coil windings:
  4. • Between pin 1 and pin 2
    • Between pin 2 and pin 3
    • Between pin 5 and pin 6
    • Between pin 4 and pin 5
  5. Refer to the IAC Valve Terminal Identification table in Diagnostic Aids.

Was the resistance measured within the specified values?

35-43 ohms at 20°C (68°F)

Go to Step 9

Go to Step 15

9

  1. Turn ON the ignition, leaving the engine OFF.
  2. Probe both IAC valve ignition positive voltage circuits, harness side, with a test lamp connected to ground.

Did the test lamp illuminate for both circuits?

--

Go to Step 10

Go to Step 12

10

  1. Turn OFF the ignition.
  2. Connect the IAC valve electrical connector.
  3. Disconnect the PCM electrical connector C4.
  4. Turn ON the ignition, leaving the engine OFF.
  5. Measure the voltage of each IAC coil control circuits at the PCM connector C4, harness side, with a DMM connected to ground.

Was the voltage of each IAC coil control circuit more than the specified value?

12 volts

Go to Step 11

Go to Step 13

11

  1. Turn OFF the ignition.
  2. Connect the PCM electrical connector C4.
  3. Start the engine.
  4. Run the engine until normal operating temperature is reached.
  5. Backprobe each IAC coil control circuit at the PCM with a DMM to connected ground.
  6. Observe the voltage display on the DMM for each IAC coil control circuit while increasing and decreasing the engine speed with the scan tool RPM control function.

Was the voltage of each IAC coil control circuit switching from high to low while increasing and decreasing the engine speed?

--

Go to Step 14

Go to Step 16

12

Repair the high resistance or open in the ignition positive voltage circuit. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 17

--

13

Repair the short to ground, open circuit, or high resistance in any IAC coil control circuit that did not measure at least 12 volts in step 10. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 17

--

14

  1. Remove the IAC valve. Refer to Idle Air Control Valve Replacement .
  2. Inspect the idle air bypass passage for restrictions or blockage.
  3. Repair as necessary.

Was a repair necessary?

--

Go to Step 17

Go to Step 15

15

Replace the IAC valve. Refer to Idle Air Control Valve Replacement .

Is the action complete?

--

Go to Step 17

--

16

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 17

--

17

Operate the vehicle within the conditions in which the customer concern was first noticed.

Is the concern still present?

--

Go to the applicable DTC table

System OK