GM Service Manual Online
For 1990-2009 cars only

Refer to

Power and Ground


Object Number: 478214  Size: FS
Engine Controls Components
MIL and DLC
Handling ESD Sensitive Parts Notice
H/L, HTR, IG and LAMP Fuses
HAZ, D/L, TAIL, STOP and DOME Fuses
BATT, ABS, FI and ACC Fuses
BATT, ABS, FI and ACC Fuses
Handling ESD Sensitive Parts Notice
G100, G101 and G102
and

MIL and DLC


Object Number: 478216  Size: FS
Ignition System
Power and Ground
Handling ESD Sensitive Parts Notice
IG, TURN and WIP Fuses
H/L, HTR, IG and LAMP Fuses
(Engine Indicators)
SIR Schematics
G202
G200 (2 of 2)
HAZ, D/L, TAIL, STOP and DOME Fuses
Engine Controls Components
Handling ESD Sensitive Parts Notice
.

Circuit Description

The provision for communicating with the powertrain control module (PCM) is the data link connector (DLC). The DLC is located under the instrument panel. The DLC is used to link a scan tool to the PCM serial data stream. Some common uses of the scan tool are listed below:

    • Identifying the stored diagnostic trouble codes (DTCs)
    • Reading the serial data stream
    • Clearing the DTCs
    • Storing the Freeze Frame data

Diagnostic Aids

Some scan tools may require an external power supply. Make sure that your scan tool is using the correct power feed.

Check that the correct application (model year, carline, VIN code) has been selected on the scan tool. If communications are still not established, try the scan tool on another vehicle in order to ensure that the scan tool or the connecting cables are not the cause of the malfunction.

Any circuitry that is suspect to an intermittent complaint should be thoroughly inspected for any of the following conditions:

    • Backed out terminals
    • Improper mating of terminals
    • Broken electrical connector locks
    • Improperly formed or damaged terminals
    • Faulty terminal to wire connections
    • Physical damage to the wiring harness
    • Broken conductor inside the wire insulation
    • Corrosion of electrical connections, splices, or terminals

Test Description

The numbers below refer to the step numbers in the diagnostic table.

  1. The Powertrain OBD System Check prompts the technician to complete some basic checks and to store the Freeze Frame data on the scan tool if applicable. This creates an electronic copy of the data taken when the fault occurred. The information is then stored in the scan tool for later reference.

  2. This step checks whether the scan tool is able to turn ON.

  3. This step checks if the scan tool can establish communication on the PCM serial data line.

  4. This step checks for B+ at the DLC.

  5. This step checks the ground circuits at the DLC.

  6. This step checks for an open/shorted to ground serial data circuit, a shorted to battery positive serial data circuit, or for a faulty scan tool.

  7. The PCM supplies a low current voltage on the serial data circuit. The normal circuit low current will NOT illuminate a test lamp. If the circuit is shorted to battery positive the higher current will illuminate the test lamp.

  8. The scan tool may be damaged by high current flow on the serial data circuit at DLC terminal 7. Check the scan tool for proper operation on a known good vehicle that uses terminal 7 of the DLC for serial data communication.

  9. This step checks for voltage in the ignition positive voltage circuit that supplies the PCM. An open in this circuit will disable the PCM and the main relay. The PCM will not provide serial data if the circuit is open.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Install a scan tool.
  2. Turn ON the ignition, leaving the engine OFF.

Does the scan tool power-up?

--

Go to Step 3

Go to Step 5

3

Attempt to establish communication with the powertrain control module (PCM).

Does the scan tool display PCM data?

--

System OK

Go to Step 4

4

  1. Check that all of the following scan tool selections are correct:
  2. • Model year
    • Carline or Truckline
    • Engine option (VIN)
  3. Correct any selections in error.

Does the scan tool display engine data?

--

System OK

Go to Step 9

5

  1. Turn ON the ignition, leaving the engine OFF.
  2. Measure the voltage from terminal 16 of the DLC to ground with a DMM.

Is the voltage near the specified value?

B+

Go to Step 6

Go to Step 8

6

Probe the DLC terminals 4 and 5 (ground circuit terminals) with a test lamp connected to B+.

Did the test lamp illuminate for both circuits?

--

Go to Step 14

Go to Step 7

7

Repair the open in the DLC ground circuits. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 2

--

8

Repair the open or short in the battery positive voltage circuit to the DLC. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 2

--

9

Measure the voltage from terminal 7 of the DLC to ground with a DMM.

Is the voltage measured the same or more than the specified value?

11 volts

Go to Step 10

Go to Step 12

10

Connect a test lamp between the DLC connector terminal 7 and ground.

Does the test lamp illuminate?

--

Go to Step 11

Go to Step 14

11

Repair the short to battery positive voltage in the serial data circuit. Scan tool damage may have occurred. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 3

--

12

  1. Test for an open or a short to ground in the serial data circuit between the PCM and the DLC.
  2. Repair as necessary. Refer to Wiring Repairs in Wiring Systems.

Was a repair necessary?

--

Go to Step 3

Go to Step 13

13

  1. Backprobe the PCM electrical connector terminal C2-20 using a test lamp connected to ground.
  2. Turn ON the ignition, leaving the engine OFF.

Does the test lamp illuminate?

--

Go to Step 15

Go to Step 14

14

Repair the open in the ignition positive voltage circuit between the IG fuse and the PCM. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 3

--

15

  1. Backprobe the PCM ignition positive voltage circuits C2-4 and C2-15, with a test lamp to ground.
  2. Turn ON the ignition, leaving the engine OFF.

Did the test lamp illuminate at each terminal?

--

Go to Step 17

Go to Step 16

16

  1. Test for an open in the ignition positive voltage circuits between the PCM and the main relay.
  2. Repair as necessary. Refer to Wiring Repairs in Wiring Systems.

Was a repair necessary?

--

Go to Step 3

Go to Main Relay Circuit Diagnosis

17

  1. Disconnect the PCM electrical connectors.
  2. Probe the PCM ground circuits (harness side) using a test lamp connected to battery positive voltage.

Does the test lamp illuminate at each terminal?

--

Go to Step 19

Go to Step 18

18

Repair the open in the PCM ground circuits between the PCM and the G102 ground. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 3

--

19

Important: The replacement PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 3

--

20

  1. Check the electrical connections of the DLC connector and the scan tool for any of the following:
  2. • Bent or damaged electrical terminals
    • Loose or pushed back electrical terminals
    • Proper mating and joining together of the connectors
  3. Repair as necessary.

Was a repair necessary?

--

Go to Step 2

Go to Step 21

21

  1. The scan tool is faulty. Refer to the scan tool manual for repair information.
  2. Repair or replace the scan tool.

Is the action complete?

--

Go to Step 2

--