For 1990-2009 cars only
Removal Procedure
- Remove all related panels and components.
- Visually inspect and restore as much of the damage as possible to factory specifications.
- Locate, mark, and drill out all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged radiator support assembly.
Installation Procedure
- Prepare the mating surfaces as necessary.
- Check for proper fit of the service assembly.
- Drill 8 mm (5/16 in) plug weld holes as necessary in the locations noted from the original assembly.
- Position the service assembly using 3-dimensional measuring equipment.
- Plug weld accordingly with frequent measurements to ensure proper fit and alignment.
- Clean and prepare all welded surfaces.
- Prime with 2-part catalyzed primer.
- Apply sealers and anti-corrosion materials as necessary.
- Install all related panels and components.
Important: Prior to refinishing, refer to GM 4901MD-99 Refinish Manual for recommended products. Do not combine paint systems. Refer to paint manufacturer's recommendations.
