GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2002
🢒
Monte Carlo
🢒
Engine
🢒
Engine Controls - 3.8L
🢒 Transmission Overhaul
In order to overhaul, follow the sequence below.
Torque Converter Assembly Removal
Transmission Support Fixture Assemble
Transfer Case Removal
Reverse Servo Removal
Forward Servo Removal
Transmission Fluid Pan and Filter Assembly Removal
Transmission Fluid Filter Inspection
Accumulator Assembly and 2-1 Band Servo Removal
Control Valve Body Cover and Gasket Disassemble
Wiring Harness Removal
Oil Pump Removal
Control Valve Body Assembly Removal
Oil Pump Drive Shaft Removal
Vehicle Speed Sensor Removal
Output Shaft Removal
Front Differential Carrier End Play Check
Manual Valve Link and Fluid Dam Removal
Drive Axle Oil Seal Removal - Left Side
Case Cover Removal
4th Clutch Components Removal
Drive Link Stretch Check
Drive Sprocket, Driven Sprocket, and Drive Link Removal
Driven Sprocket Support Assembly Removal
2nd Clutch and Input Clutch Removal
Reverse Band Removal
Reverse Reaction Drum Removal
Case Extension Assembly Removal
Differential Carrier and Components Removal
Input and Reaction Carrier Removal
Reaction Sun Gear and Manual 2-1 Band Removal
1-2 Support Drum and Forward Band Removal
Differential Carrier Internal Gear Removal
Manual Shift Detent Lever with Shaft Position Switch Assembly Removal
Case Assembly Inspection
Case Components Disassemble
Case Components Assemble
Torque Converter Fluid Seal Removal
Drive Sprocket Support Removal
Drive Sprocket Support Assemble
Torque Converter Fluid Seal Assemble
Manual Shift Detent Lever with Shaft Position Switch Assembly Installation
Differential Carrier Internal Gear Assemble
Differential Carrier Inspection
Differential Carrier Disassemble
Differential Carrier Assemble
Vehicle Speed Sensor Reluctor Wheel Disassemble
Vehicle Speed Sensor Reluctor Wheel Assemble
Differential Carrier Components Assemble
Case Extension Assemble
Forward Band Assemble
1-2 Support Roller Clutch Disassemble
1-2 Support Roller Clutch Assemble
1-2 Support Roller Clutch Functional Check
1-2 Support Drum Assemble
Manual 2-1 Band Assemble
Reaction Sun Gear and Drum Assemble
Input and Reaction Carrier Pinion End Play Check
Input and Reaction Carrier Assemble
Reverse Reaction Drum Assemble
Input and Third Sprag Clutches Disassemble
Input and Third Sprag Clutches Assemble
Input and Third Sprag Clutches Functional Check
Input and 3rd Clutch Disassemble
Input Clutch Housing Assembly Inspection
Input Clutch Housing Ball Check Valve Disassemble
Input Clutch Housing Ball Check Valve Assemble
Input and 3rd Clutch Assemble
Input and 3rd Clutch Functional Air Check
Input Clutch Housing Fluid Seal Ring Assemble
Input Clutch Housing and Sprag Clutches Assemble
Input Clutch Housing End Play Check
2nd Clutch Disassemble
2nd Clutch Housing Assembly Inspection
2nd Clutch Housing Ball Check Valve Disassemble
2nd Clutch Housing Ball Check Valve Assemble
2nd Clutch Assemble
Reverse Band Assemble
Driven Sprocket Support Components Disassemble
Driven Sprocket Support Components Inspection
Driven Sprocket Support Bearing Disassemble
Driven Sprocket Support Bearing Assemble
Driven Sprocket Support Components Assemble
4th and 2nd Clutch Functional Air Check
Second, Input, Third and Sprag Clutches Assemble
Driven Sprocket Support Assemble
Drive Sprocket and Turbine Shaft Disassemble
Drive Sprocket and Turbine Shaft Assemble
Drive and Driven Sprocket Components Assemble
4th Clutch Components Assemble
Case Cover Components Disassemble
Case Cover Components Inspection
Case Cover Bearing Disassemble
Case Cover Bearing Assemble
Drive Shaft Oil Seal Assemble - Left Side
Case Cover Components Assemble
Case Cover and Gaskets Assemble
Manual Valve Link and Fluid Dam Assemble
Differential Carrier End Play Check
Drive Shaft Oil Seal Disassemble - Right Side
Drive Shaft Oil Seal Assemble - Right Side
Vehicle Speed Sensor Assemble
Control Valve Body Clean
Control Valve Body Inspection
Control Valve Body Disassemble
Control Valve Body Assemble
Oil Pump Drive Shaft Assemble
Control Valve Body and Spacer Plate Assemble
Transmission Fluid Pump Disassemble
Transmission Fluid Pump Assemble
Wiring Harness Assemble
Control Valve Body Cover and Gasket Assemble
Thermo Element Adjustment
2-1 Manual Band Servo Disassemble
2-1 Manual Band Servo Assemble
Accumulator Components Disassemble
Accumulator Components Assemble
Accumulator Assembly, 2-1 Band Servo Assemble
Transmission Fluid Pan and Filter Assemble
Forward Band Servo Components Disassemble
Forward Band Servo Assemble
Reverse Band Servo Components Disassemble
Reverse Band Servo Assemble
Transmission to Transfer Case End Play Check
Transfer Case Installation
Output Shaft Assemble
Transmission Holding Fixture Disassemble
Torque Converter Inspection
Torque Converter Assemble