Removal Procedure
Caution: Refer to Brake Fluid Irritant Caution in the Preface section.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum full point and
the minimum allowable level, then no brake fluid needs to be removed from reservoir
before proceeding.
If the brake fluid level is higher than midway between the maximum full point
and the minimum allowable level, then remove brake fluid to the midway point before
proceeding.
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Hand tighten 2 wheel nuts in order to retain the rotor to the hub.
- Push the piston into the caliper bore in
order to provide clearance between the linings and the rotor:
6.1. | Install a large C-clamp (2) over the top of the caliper housing and against
the back of the outboard pad. |
6.2. | Slowly tighten the C-clamp (2) until the piston is pushed into the caliper
bore far enough to slide the caliper assembly off the rotor. |
- Remove the hose bolt (1) attaching the inlet fitting.
- Plug the caliper housing and brake hose in order to prevent fluid loss
and contamination. The cover on the bleeder will work as a plug in the caliper.
- Remove the caliper mounting bolts. It
may be necessary to use a wrench in order to hold the brake caliper pin from
rotating.
- Remove the 2 guide pins and the guide pin
boots from the caliper bracket (1).
- Inspect the guide pins and bores for corrosion.
- Inspect the boots for cuts or nicks.
Important: Do not attempt to polish away corrosion.
- If damage to the guide pin boots, the guide pins, or the bores are found,
replace the damaged component with new parts when installing the caliper.
Installation Procedure
- Lubricate the caliper pins and the boots
with GM P/N 18010908 high temperature silicone brake lubricant or
equivalent.
- Install the caliper pins and the boots to the caliper bracket (1).
- Install the caliper to the caliper bracket
.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the caliper mounting bolts to the caliper bracket.
Tighten
Tighten the 2 caliper mounting bolts to 31 N·m (23 lb ft).
- Install the brake hose bolt (1) with 2 new sealing washers (3)
to the brake hose inlet fitting (2).
- Install the brake hose with the bolt to the brake caliper.
Tighten
Tighten the inlet fitting bolt to 50 N·m (37 lb ft).
- Remove the 2 wheel lug nuts retaining the rotor to the hub.
- Install the wheel and tire assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Lower the vehicle.
- Fill the master cylinder to the proper level with clean brake fluid.
Refer to
Master Cylinder Reservoir Filling
.
- Bleed the hydraulic brake system. Refer to
Hydraulic Brake System Bleeding
.
- Inspect the hydraulic brake system for leaks.