Step | Action | Value(s) | Yes | No |
---|---|---|---|---|
1 | Did you perform the Cruise Control System Check? | -- | Go to Step 2 | |
2 |
Is there battery voltage? | -- | Go to Step 5 | Go to Step 3 |
3 |
Is there battery voltage? | -- | Go to Step 4 | Go to Step 18 |
4 | Connect a J 39200 , set on ohms, between connector C266 cavities A 13 for the CKT 41 (BRN) pigtail wire and A 12 for the CKT 397 (GRY) pigtail wire. Is there continuity? | -- | Go to Step 19 | Go to Step 20 |
5 |
Is there battery voltage? | -- | Go to Step 7 | Go to Step 6 |
6 |
Is there continuity? | -- | Go to Step 21 | Go to Step 22 |
7 | Connect a DMM, set on volts, between the PCM connector C2 cavity B10 for the CKT 17 (WHT) wire and ground. Is there battery voltage? | -- | Go to Step 8 | Go to Step 9 |
8 |
Is there continuity? | -- | Go to Step 23 | Go to Step 24 |
9 | With the DMM still connected, depress the brake pedal. Is there battery voltage? | -- | Go to Step 12 | Go to Step 10 |
10 |
Is there battery voltage? | -- | Go to Step 11 | Go to Step 25 |
11 |
Is there continuity? | -- | Go to Step 26 | Go to Step 34 |
12 | Connect a DMM, set on volts, between the PCM connector C2 cavity B9 for CKT 420 (PPL) and ground. Is there battery voltage? | -- | Go to Step 27 | Go to Step 13 |
13 |
Is there battery voltage? | -- | Go to Step 14 | Go to Step 28 |
14 | Is the vehicle equipped with an automatic transmission? | -- | Go to Step 15 | Go to Step 16 |
15 |
Is there continuity with the brake pedal released and no continuity with the brake pedal depressed? | -- | Go to Step 30 | Go to Step 29 |
16 | Connect a DMM, set on volts, from CKT 420 (PPL) wire at the clutch pedal switch cavity B to ground. Is there battery voltage? | -- | Go to Step 17 | Go to Step 31 |
17 | Connect a DMM, set on volts, between the CKT 379 (BRN/WHT) at the clutch pedal position switch to ground. Is there battery voltage? | -- | Go to Step 32 | Go to Step 33 |
18 | Repair the open in CKT 41 (BRN) between the IP fuse block and connector C266. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
19 | Repair the open in the CKT 397 (GRY) wire between the connector C266 and the PCM. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
20 |
Is the repair complete? | -- | -- | |
21 | Repair the open in CKT 84 (DK BLU) between connector C266 and the PCM. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
22 |
Is the repair complete? | -- | -- | |
23 | Adjust or replace the stoplamp switch. The stoplamp switch contact is supposed to be open. Refer to Stop Lamp Switch Replacement in Hydraulic Brakes. Is the repair complete? | -- | -- | |
24 | Repair the short to voltage in CKT 17 (WHT) between the stoplamp switch and the PCM. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
25 | Repair the open in CKT 140 (ORN) between the IP fuse block and the stoplamp switch. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
26 | Repair the open in CKT 17 (WHT) between the stoplamp switch and the PCM. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
27 | Replace the PCM. Refer to Powertrain Control Module Replacement/Programming in Engine Controls -- 6.5L. Is the repair complete? | -- | -- | |
28 | Repair the open in CKT 441 (BRN) between the IP fuse block and the stoplamp switch. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
29 | Adjust or replace the stoplamp switch. Refer to Stop Lamp Switch Replacement in Hydraulic Brakes. Is the repair complete? | -- | -- | |
30 | Repair the open in CKT 420 (PPL) between the stoplamp switch and the PCM. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
31 | Repair the open in the CKT 420 (PPL) between the stoplamp switch and the clutch pedal position switch. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
32 | Repair the open in CKT 379 (BRN/WHT) between the clutch pedal position switch and the PCM. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | -- | |
33 | Replace the clutch pedal position switch. Refer to Clutch Pedal Engine Start Switch Replacement in Clutch. Is the repair complete? | -- | -- | |
34 | Adjust or replace the stoplamp switch. The stoplamp switch contact should be closed with the brake pedal actuated. Refer to Stop Lamp Switch Replacement in Hydraulic Brakes. Is the repair complete? | -- | -- |
Step | Action | Yes | No |
---|---|---|---|
Alternative DiagnosisThe J 42958 may be used if desired. Refer to Service Bulletin 83-90-08A. | |||
1 | Did you perform the Cruise Control System Check? | Go to Step 2 | |
2 |
Does the test lamp illuminate? | Go to Step 3 | Go to Step 32 |
3 | Probe the ignition positive voltage circuit of the cruise control module with a test lamp that is connected to the ground circuit of the cruise control module. Does the test lamp illuminate? | Go to Step 4 | Go to Step 33 |
4 |
Does the test lamp illuminate on any of the circuits? | Go to Step 14 | Go to Step 5 |
5 |
Does the test lamp illuminate? | Go to Step 6 | Go to Step 15 |
6 |
Does the test lamp illuminate? | Go to Step 7 | Go to Step 17 |
7 |
Does the test lamp illuminate? | Go to Step 8 | Go to Step 18 |
8 | Probe the brake circuit with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 9 | Go to Step 19 |
9 | Depress the brake pedal while monitoring the test lamp. Does the test lamp illuminate? | Go to Step 20 | Go to Step 10 |
10 | Probe the cruise release circuit with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 21 | Go to Step 11 |
11 | Depress the brake pedal while monitoring the test lamp. Does the test lamp illuminate? | Go to Step 12 | Go to Step 22 |
12 | Probe the cruise engaged output circuit with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 13 | Go to Step 23 |
13 |
Does the voltage displayed on the scan tool vary? | Go to Step 31 | Go to Step 24 |
14 | Test the circuit that illuminated the test lamp for a short to voltage. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 30 |
15 | Test the on/off circuit for an open or a high resistance. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 16 |
16 | Test the ignition positive voltage circuit for an open or high resistance between the cruise control module and the cruise control switch. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 30 |
17 | Test the set/coast circuit for an open or a high resistance. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 30 |
18 | Test the resume/accelerate circuit for an open or a high resistance. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 30 |
19 | Test the brake circuit for an open or a high resistance. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 25 |
20 | Test the brake switch circuit for a short to voltage. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 25 |
21 | Test the cruise release circuit for a short to voltage. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 26 |
22 | Test the brake switch circuit for an open or a high resistance. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 26 |
23 | Test the cruise engaged output circuit for an open, a high resistance, or a short to voltage. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 29 |
24 | Test the speed sensor circuit for an open or a high resistance. Refer to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 29 |
25 | Inspect the brake switch for proper adjustment. Did you find and correct the condition? | Go to Step 39 | Go to Step 27 |
26 | Inspect the brake switch for proper adjustment. Did you find and correct the condition? | Go to Step 39 | Go to Step 28 |
27 | Inspect for poor connections at the harness connector of the brake switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 34 |
28 | Inspect for poor connections at the harness connector of the brake switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 35 |
29 | Inspect for poor connections at the harness connector of the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 36 |
30 | Inspect for poor connections at the harness connector of the cruise control switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 37 |
31 | Inspect for poor connections at the harness connector of the cruise control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 39 | Go to Step 38 |
32 | Repair the ignition positive voltage circuit of the cruise control module. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 39 | -- |
33 | Repair the ground circuit of the cruise control module. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 39 | -- |
34 | Replace the stoplamp switch. Refer to Stop Lamp Switch Replacement in Hydraulic Brakes. Did you complete the replacement? | Go to Step 39 | -- |
35 | Replace the stoplamp switch. Refer to Stop Lamp Switch Replacement in Hydraulic Brakes. Did you complete the replacement? | Go to Step 39 | -- |
36 | Replace the VCM. Refer to VCM Replacement/Programming in Engine Controls. Did you complete the replacement? | Go to Step 39 | -- |
37 | Replace the cruise control switch. Refer to Multifunction, Turn Signal, and Hazard Switch Replacement - On Vehicle in Steering Wheel and Column - Tilt or Multifunction, Turn Signal, and Hazard Switch Replacement - On Vehicle in Steering Wheel and Column - Standard. Did you complete the replacement? | Go to Step 39 | -- |
38 | Replace the cruise control module. Refer to Cruise Control Module Replacement . Did you complete the replacement? | Go to Step 39 | -- |
39 | Operate the vehicle within the conditions for cruise control operation. Does the cruise control system operate correctly? | System OK | Go to Step 2 |