Power Steering Pump Flow Control Valve Replacement - Off Vehicle Saginaw with JE4

1. Drain the oil from the reservoir (5).
2. Remove the connector and fitting assembly with the fitting assembly O-ring seal (2) from the reservoir (5) and the pump housing assembly (6).
3. Remove the control valve assembly (3) from the pump housing (6). Make sure the flow control spring (4) does not fall out of the pump housing (6).

1. Install the flow control spring (4) if removed from the pump housing (6).
2. Install the control valve assembly (3).
3. Lubricate the new fitting assembly O-ring seal (2) with power steering fluid.
4. Install the fitting assembly O-ring seal (2) to the connector and fitting assembly (1).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

5. Install the connector and fitting assembly (1) to the reservoir (5) and the pump housing (6).

Tighten
Tighten the connector and fitting assembly (1) to 55 N·m (40 lb ft).

Power Steering Pump Flow Control Valve Replacement - Off Vehicle Hobourn BB Series

Important: 

1. Disconnect the hose connections
2. Remove the pump. Refer to Power Steering Pump Replacement .
3. Clean exterior of pump with solvent.
4. Tip the pump to drain oil from the intake tube.
5. Rotate the shaft to remove oil from the internal cavities.

1. Use the pump mounting bracket or flange to clamp the pump assembly to a bench vise.
2. Disassemble the following components.

2.1.	The valve cap (2)

2.2.	The seal (3)

2.3.	The spring (4) and combination (flow control and relief) valve from the bushing cover (1)

1. Clean all parts with clean solvent and blow dry.
2. Inspect the following components for excessive burning, scoring, wear or oversize condition:

2.1.	The control valve (5) assembly.

Faulty internal valve components are difficult to visually determine. Low pressure may be a sign for valve replacement. The valve must move smoothly in the valve bore.

2.2.	Minor polishing of the valve OD with the maximum material removal of 0.002 mm (0.0001 in) is acceptable.

1. Lubricate the valve bore.



2. Lubricate the new seal (3).
3. Assemble the following components:

3.1.	The new seal (3) to the valve cap (2)

3.2.	The valve cap (2) to the valve bore

Tighten the valve cap finger tight

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

4. Clamp the pump mounting bracket or flange in a bench vise. Do not distort the sealing surface of the flange mounting.

Tighten
Tighten the valve cap to 65 N·m (48 lb ft).

5. Install the pump. Refer to Power Steering Pump Replacement .

Power Steering Pump Flow Control Valve Replacement - Off Vehicle Hobourn 600 Series

Important: 

1. Disconnect the hose connections.
2. Remove the pump. Refer to Power Steering Pump Replacement .
3. Clean exterior of pump with solvent.
4. Tip the pump to drain oil from the intake port.
5. Rotate the shaft to remove oil from the internal cavities.

1. Use the pump mounting bracket or flange to clamp the pump assembly to a bench vise.
2. Disassemble the following components.

2.1.	The discharge adapter (5)

2.2.	The seal (4)

2.3.	The spring (2) and combination (flow control and relief) valve (3) from the pump housing (1)

1. Clean all parts with clean solvent and blow dry.
2. Inspect the discharge adapter for external damage to the threads and the cross hole on the orifice.
3. If any damage is present, replace using the discharge adapter kit.

Inspect the following components for excessive burning, scoring, wear or oversize condition:

•	The valve bore

•	The by-pass hole

•	If there is damage than the pump assembly must be replaced.

•	The flow control valve (3) assembly

•	Faulty internal valve components are difficult to visually determine. Low pressure may be a sign for valve replacement. The valve must move smoothly in the valve bore.

•	If movement is not free or there is no movement, install a replacement valve kit.

1. Lubricate the valve bore.



2. Lubricate the new seal (4)
3. Assemble the following components:

3.1.	The spring (2) and valve (3) into the valve bore (1)

Check valve for movement.

3.2.	The new seal (4) to the discharge adapter (5)

3.3.	The valve cap (5) to the valve bore

Tighten the discharge adapter finger tight.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

4. Clamp the pump mounting bracket or flange in a bench vise. Do not distort the sealing surface of the flange mounting.

Tighten
Tighten the discharge adapter to 65 N·m (48 lb ft).

5. Install the pump. Refer to Power Steering Pump Replacement .