GM Service Manual Online
For 1990-2009 cars only

Notice: The oxidation catalytic converter requires the use of unleaded fuel only. Using leaded fuel will damage the oxidation catalytic converter and other emission system components.

The following features determine which exhaust system design is used in a particular vehicle:

    • The model designation
    • The intended use of the vehicle

All vehicles equipped with gasoline engines have stainless steel exhaust systems.

The following couplings are used in the exhaust systems for vehicles equipped with gasoline engines:

    • A ball joint coupling that secures the exhaust pipe to the exhaust manifold
        The ball joint permits angular movement. Angular movement assists in alignment.
    • Slip joints secure the rest of the exhaust components.
        The slip joint coupling design incorporates a clamp and a U-bolt.

All vehicles that are equipped with the Caterpillar® 3126 diesel engine have the following exhaust components:

    • A two-piece design exhaust pipe
    • A single muffler
    • A tailpipe
        The tailpipe is made of aluminized steel.
        Two tailpipes are available:
       - The standard tailpipe is horizontally mounted on the left side.
       - A vertical mount tailpipe with a heat guard is available. The vertical mount tailpipe is flexibly mounted to the cab at two positions.

The Caterpillar® 3126 diesel engines use wide band clamps on all of the pipe joints.

The exhaust system is suspended by hangers attached to the frame members. The use of hangers permits some movement of the exhaust system and prevents the transfer of noise and vibration into the vehicle.

The heat shields protect both the vehicle and the environment from the high temperatures developed from the exhaust system (especially from the oxidation catalytic converter).

The oxidation catalytic converter is an emission control device added to the gasoline engine exhaust system. The converter reduces hydrocarbon and carbon monoxide pollutants from the exhaust gas stream. The converter contains beads that are coated with a catalytic material. The material contains the following elements in order to reduce the level of nitrogen oxides:

    • Platinum
    • Palladium
    • Rhodium

The catalyst in the converter is not serviceable.