GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2000 🢒 Cavalier 🢒 Engine 🢒 Engine Electrical 🢒 Generator Noise Test

Diagnostic Aids

Noise from a generator may be due to electrical or mechanical noise. Electrical noise (magnetic whine) usually varies with the electrical load placed on the generator and is a normal operating characteristic of all generators. When diagnosing a noisy generator, it is important to remember that loose or misaligned components around the generator may transmit the noise into the passenger compartment and that replacing the generator may not solve the problem.

Step

Action

Yes

No

1

Test the generator for proper operation using the J 41450-B CS Generator Tester. Refer to J 41450-B .

Is the generator operating properly?

Go to Step  2

Go to Step  13

2
  1. Start the engine. Verify that the noise can be heard.
  2. Disconnect the 4-way connector from the generator.
  3. Listen for the noise.

Has the noise stopped?

Go to Step  12

Go to Step  3

3
  1. Turn OFF the engine.
  2. Remove the drive belt. Refer to Drive Belt Replacement 2.2L and Drive Belt Replacement 2.4L in Engine Mechanical.
  3. Spin the generator pulley by hand.

Does the generator shaft spin smoothly and without any roughness or grinding noise?

Go to Step  4

Go to Step  13

4

Inspect the generator for a loose pulley and/or pulley nut.

Is the generator pulley or pulley nut loose?

Go to Step  5

Go to Step  7

5
  1. Remove the generator pulley.
  2. Inspect the pulley and the shaft for damage or signs of overheating (due to a slipping pulley).

Is the pulley or the shaft damaged?

Go to Step  13

Go to Step  6

6
  1. Install the pulley.
  2. Tighten the generator pulley nut.
  3. Install the drive belt. Refer to Drive Belt Replacement 2.2L and Drive Belt Replacement 2.4L in Engine Mechanical.
  4. Start the engine.

Has the noise decreased or stopped?

System OK

Go to Step  7

7
  1. Loosen all of the generator mounting bolts.
  2. Tighten the generator mounting bolts to specifications and in the proper sequence (if necessary). Refer to Generator Replacement .
  3. Install the drive belt. Refer to Drive Belt Replacement 2.2L and Drive Belt Replacement 2.4L in Engine Mechanical.
  4. Start the engine.

Has the noise decreased or stopped?

System OK

Go to Step  8

8

Inspect the generator for the following conditions:

    • Strained or stretched electrical connections.
    • Hoses or other vehicle equipment resting on the generator (which may cause the noise to be transmitted into the passenger compartment)

Are the electrical connections pulling on the generator or are any hoses, etc. resting on the generator?

Go to Step  9

Go to Step  10

9
  1. Reroute the electrical connections to relieve the tension.
  2. Reroute the hoses, etc. away from the generator.
  3. Start the engine. Refer to Drive Belt Tensioner Diagnosis 2.4L.

Has the noise decreased or stopped?

System OK

Go to Step  10

10

Check the drive belt for proper tension. Refer to Drive Belt Tensioner Diagnosis 2.2L in Engine Mechanical.

Is the drive belt loose?

Go to Step  11

Go to Step  12

11
  1. Replace the drive belt tensioner. Refer to Drive Belt Tensioner Replacement 2.2L and Drive Belt Tensioner Replacement 2.4L in Engine Mechanical.
  2. Start the engine.

Has the noise decreased or stopped?

System OK

Go to Step  12

12

Compare the vehicle with a known good vehicle.

Do both vehicles make the same noise?

System OK

Go to Step  13

13

Important: If no definite generator problems were found, be sure that all other possible sources of objectionable noise are eliminated before replacing the generator. Replacing the generator may not change the noise level if the noise is a normal characteristic of the generator or the generator mounting.

Replace the generator. Refer to Generator Replacement .

Has the noise decreased or stopped?

System OK

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